KAWASAKI KLE650 VERSYS ABS 2010-2011 Service Repair Manual

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Art.-Nr: 100884

Stichworte: 2010 2011 Kawasaki KLE650 VERSYS ABS Motorcycle Motorcycles Versys

Produktvarianten

Beschreibung

The Versys KLE650, produced for the 2010-2011 model years, is a versatile, middleweight adventure-styled sport touring motorcycle designed for a blend of commuting, touring, and light off-road capability. It features an upright riding position, adjustable windscreen, and a comfortable seat, making it suitable for extended rides. The motorcycle is powered by a liquid-cooled, 4-stroke, DOHC, parallel-twin engine with a displacement of 649 cc, offering a smooth and tractable performance. This ABS variant is equipped with an Anti-lock Braking System for enhanced safety. This comprehensive service repair manual provides detailed information essential for the maintenance and repair of your Versys KLE650 ABS. It covers a wide range of topics, including engine disassembly and assembly, transmission and drivetrain components, chassis, suspension, and the braking system. The manual also details electrical systems, wiring diagrams, bodywork, and frame components. Included are scheduled maintenance procedures, fluid checks, filter replacements, troubleshooting guides for common faults, and technical specifications such as torque values and fluid capacities. This resource is designed to assist owners and technicians in keeping the vehicle in optimal condition.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Versys

Model Variant:

KLE650

Year:

2010-2011

Trim Level:

Codes

Engine Code:

EX650KAF/EX650KBF

👋 Introduction

Market Position

Positioning:

The Kawasaki Versys 650 is a versatile, middleweight adventure-styled sport touring motorcycle known for its accessible performance, comfortable ergonomics, and agility in various riding conditions.

Competitive Analysis

Competitors:

Competes with models such as the Suzuki V-Strom 650, Honda NC700X/NC750X, Yamaha Tracer 700, and BMW F700GS/F750GS.

Key Features

Versatility:

Designed for a blend of commuting, touring, and light off-road capability.

Ergonomics:

Upright riding position, adjustable windscreen, and comfortable seat for extended rides.

Engine Character:

Smooth and tractable parallel-twin engine offering a good balance of power and fuel efficiency.

📋 Manual Details

Coverage Areas

Mechanical:

Engine, Transmission, Drivetrain, Chassis, Suspension, Braking System

Electrical:

Wiring Diagrams, Ignition System, Lighting System, Instrumentation

Maintenance:

Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements

Troubleshooting:

Diagnostic Procedures, Common Faults, Repair Solutions

Body And Frame:

Bodywork Disassembly, Fairings, Seat, Fuel Tank, Frame Components

Page Count

Estimated Page Count:

Refer to actual manual for precise count, typically 400-600 pages for this model's comprehensive service manual.

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

Format:

PDF (Portable Document Format)

📖 Manual Coverage

Systems Covered

Engine:

Disassembly, Assembly, Tuning, Lubrication, Cooling System, Fuel System (Injection), Exhaust System

Transmission:

Clutch Operation, Gearbox Disassembly and Assembly, Shift Mechanism

Drivetrain:

Final Drive (Chain and Sprockets), Swingarm, Bearings

Suspension:

Front Fork (Inverted Telescopic), Rear Shock Absorber (Monoshock), Adjustments, Overhaul

Braking System:

Front and Rear Hydraulic Disc Brakes, ABS System Components, Bleeding Procedures

Electrical System:

Battery, Charging System (Stator, Regulator/Rectifier), Starting System (Starter Motor, Solenoid), Ignition System (ECU, Spark Plugs), Lighting (Headlight, Taillight, Turn Signals), Instrumentation (Dashboard, Sensors), ABS Controller

Procedures Included

Maintenance:

Oil and Filter Changes, Air Filter Replacement, Spark Plug Service, Chain Adjustment and Lubrication, Brake Pad Inspection and Replacement, Coolant Flush and Replacement

Repair:

Complete Engine Rebuild, Transmission Overhaul, Suspension Fork Seal Replacement, Brake System Repair, Electrical Component Diagnosis and Replacement

Troubleshooting:

Step-by-step diagnostic guides for common performance issues, starting problems, electrical faults, and braking system anomalies.

Specifications:

Torque values, clearances, fluid capacities, electrical resistance values, diagnostic trouble codes (DTCs).

Technical Depth

Depth:

Comprehensive, suitable for both novice DIY mechanics and experienced technicians. Covers everything from basic scheduled maintenance to full engine and transmission rebuilds.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable within the PDF for quick access to specific topics.

Print Quality

Image Quality:

High-quality diagrams and illustrations as indicated in the product description.

Readability:

Clear and concise text sections for easy understanding.

Binding Type

Binding:

Not Applicable (Digital PDF Download)

Paper Type

Paper Quality:

Not Applicable (Digital PDF Download). User can print on desired paper.

⚙️ Engine Specifications

Primary Engine

Type:

Liquid-cooled, 4-stroke, DOHC, parallel-twin

Displacement:

649 cc

Bore X Stroke:

83.0 x 60.0 mm

Compression Ratio:

11.3:1

Performance

Horsepower:

Approx. 64 hp @ 8000 rpm (may vary slightly by region)

Torque:

Approx. 47 lb-ft @ 7000 rpm (may vary slightly by region)

Fuel System

Fuel Delivery:

Fuel Injection with dual 38mm throttle bodies

Ignition:

Digital CDI

Lubrication

System:

Forced lubrication, wet sump

🔧 Transmission

Standard

Type:

6-speed constant mesh

Optional

Transmission Type:

N/A (Manual transmission only)

Features

Clutch:

Wet, multiple-disc, cable actuated

📐 Dimensions

Exterior

Length:

2,195 mm (86.4 in)

Width:

850 mm (33.5 in)

Height:

1,360 mm (53.5 in)

Wheelbase:

1,415 mm (55.7 in)

Weights

Curb Weight:

Approx. 212 kg (467.4 lbs) with ABS

Fuel Capacity:

19 L (5.0 US gal)

🛡️ Safety Features

Ratings

Equipped with Anti-lock Braking System (ABS) as standard on this variant, enhancing braking safety.

Active Features

Braking System:

Dual 300mm petal discs (front), Single 250mm petal disc (rear)

Passive Features

Frame:

High-tensile steel backbone frame designed for rigidity and handling.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital LCD display with speedometer, tachometer, odometer, trip meters, fuel gauge, clock, and indicator lights.

Driver Assistance

ABS System:

Integrated Anti-lock Braking System (ABS) provides enhanced safety by preventing wheel lock-up during braking.

Connectivity

Connectivity Features:

N/A (No integrated Bluetooth or smartphone connectivity on this model year).

🔧 Maintenance

Service Intervals

Engine Oil And Filter:

Recommended every 6,000 miles or 6 months, whichever comes first.

Air Filter:

Inspect every 6,000 miles, replace as needed or every 12,000 miles.

Spark Plugs:

Replace every 12,000 miles.

Chain And Sprockets:

Lubricate and adjust every 1,000 miles or as needed.

Fluid Specifications

Engine Oil:

SAE 10W-40, API SG, JASO MA or MA2 (e.g., Kawasaki Genuine Oil, Yamalube, Castrol Power 1)

Coolant:

Mixture of high-quality ethylene glycol based antifreeze and distilled water (50/50 ratio)

Brake Fluid:

DOT 4

Fork Oil:

Kayaba KHL15-10 (or equivalent SAE 10W fork oil)

Known Issues

Common Wear Items:

Chain and sprockets, brake pads, tires, and clutch plates are common wear items requiring regular inspection and replacement.

Potential Quirks:

Some owners report a slightly buzzy vibration at certain RPMs, and the stock windscreen may offer limited protection for taller riders, often addressed with aftermarket alternatives.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki Heavy Industries, Ltd. has a long-standing reputation for producing robust and performance-oriented motorcycles across various segments.

Model Evolution

Versys Lineage:

The Versys (derived from 'versatile system') was introduced to offer a unique blend of sportbike agility, adventure-bike ergonomics, and commuter practicality. The 650 model represents a successful iteration of this concept.

Production

Manufacturing Location:

Typically manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

While specific awards for the 2010-2011 model year are not prominently advertised, the Versys 650 platform has generally received positive reviews for its value, versatility, and performance in its class.