2010-2011 Kawasaki KLE650 / VERSYS ABS Service Repair Workshop Manual Download PDF

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Typ: Motorcycle

Anbieter:

Art.-Nr: 65027

Stichworte: 2010 2011 Kawasaki KLE650 Motorcycle Motorcycles VERSYS

Produktvarianten

Beschreibung

The KLE650 / Versys ABS, produced between 2010 and 2011, is a versatile sport-touring motorcycle renowned for its nimble handling, comfortable ergonomics, and ABS-equipped safety features. Building on a legacy of performance-oriented machines, the Versys offers a unique blend of sportbike agility and adventure-touring capability, making it suitable for both daily commuting and longer journeys. Its distinctive design, coupled with a 649 cc parallel-twin engine, provides an engaging and enjoyable riding experience, consistently earning praise for its value and dynamic performance within its class. This comprehensive Service Repair Workshop Manual provides factory-level detail for the KLE650 / Versys ABS models from 2010-2011. It covers all major systems, including the fuel system, engine, clutch, transmission, brakes, suspension, steering, frame, and electrical system. The manual includes complete disassembly and reassembly guidance, detailed step-by-step repair instructions, troubleshooting advice, and component replacement procedures, supported by hundreds of illustrations. This resource is designed to empower both DIY enthusiasts and experienced mechanics in maintaining and repairing the vehicle efficiently and accurately.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KLE650 / Versys ABS

Model Variants:

• KLE650CAF

• KLE650DAF

• KLE650CBF

• KLE650DBF

Year:

2010-2011

Codes

Chassis Code Prefix:

KLE650

👋 Introduction

Market Position

Vehicle Segment:

Sport-Touring / Adventure Motorcycle

Key Selling Points Vehicle:

• Versatile performance for commuting and touring

• Nimble handling due to its unique chassis design

• Comfortable ergonomics

• ABS equipped for enhanced safety

Competitive Analysis

Key Competitors:

• Suzuki V-Strom 650

• Honda CB500X (later models)

• Yamaha Tracer 700 (later models)

Key Features

Manual Value Proposition:

Provides comprehensive factory-level repair and maintenance information, enabling owners to perform service tasks efficiently and cost-effectively.

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

PDF Download

File Compatibility:

All PC based Windows operating systems and Mac

Printability:

All pages are printable

📖 Manual Coverage

Systems Covered

Major Systems:

• General Information

• Periodic Maintenance

• Fuel System (DFI)

• Cooling System

• Engine Top End

• Clutch

• Engine Lubrication System

• Engine Removal/Installation

• Crankshaft/Transmission

• Wheels/Tires

• Final Drive

• Brakes

• Suspension

• Steering

• Frame

• Electrical System

• Appendix

Procedures Included

Repair Procedures:

• Complete disassembly and reassembly guidance

• Detailed step-by-step repair instructions

• Troubleshooting guidance

• Component replacement procedures

Technical Depth

Depth Of Information:

Factory level detail, suitable for DIY enthusiasts and experienced mechanics

Illustrations:

Hundreds of photos and illustrations

📊 Manual Specifications

File Format

File Type:

Required Software:

• Adobe PDF Reader

• WinZip (for extraction)

Searchability:

Assumed searchable text within PDF

Print Quality

Resolution:

High resolution for clear viewing and printing

Color Support:

Likely includes color diagrams and images where relevant

Binding Type

Delivery Method:

Instant Download

Physical Format:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke Parallel-Twin

Displacement:

649 cc

Bore X Stroke:

83.0 x 60.0 mm

Valve Train:

DOHC, 8 valves

Performance

Horsepower Approx:

Approx. 64 hp @ 8000 rpm

Torque Approx:

Approx. 46 lb-ft @ 6000 rpm

Fuel System

Fuel Injection:

DFI (Digital Fuel Injection) with dual 38mm throttle bodies

Fuel Type:

Unleaded gasoline

Ignition:

Digital CDI

Emission Control:

Catalytic converter

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Clutch Type:

Wet, multiple-disc, cable operated

Features

Gear Ratios:

Specific ratios available within the manual

Final Drive Type:

Sealed chain

📐 Dimensions

Exterior

Length:

Approx. 2,195 mm (86.4 in)

Width:

Approx. 800 mm (31.5 in)

Height:

Approx. 1,330 mm (52.4 in)

Wheelbase:

Approx. 1,415 mm (55.7 in)

Weights

Dry Weight:

Approx. 181 kg (399 lbs)

Curb Weight:

Approx. 200 kg (441 lbs) for ABS models

🛡️ Safety Features

Ratings

Standard on specified ABS models

Active Features

Braking System Front:

Dual semi-floating 300 mm petal discs with 2-piston calipers

Braking System Rear:

Single 220 mm petal disc with 1-piston caliper

Passive Features

Lighting:

Halogen headlights, LED taillight

💡 Technology Features

Infotainment

Instrument Cluster:

Digital LCD with tachometer, speedometer, odometer, trip meters, clock, fuel gauge, and indicator lights

Lighting Technology:

Halogen headlight, LED taillight

Driver Assistance

ABS System:

Anti-lock Braking System (available on ABS models)

Connectivity

Accessories Support:

Pre-wired for accessory power outlet (check manual for details)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific intervals (typically 3,000-4,000 miles or 6 months)

Valve Clearance Check:

Refer to manual for specific intervals (typically 15,000-18,000 miles)

Air Filter Cleaning:

Refer to manual for specific intervals (often tied to mileage or usage conditions)

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SG or SH, or JASO MA

Engine Oil Capacity:

Refer to manual (approx. 2.0 L with filter change)

Coolant Type:

High-quality ethylene glycol-based antifreeze coolant with distilled water (50/50 mix)

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

• Clutch wear

• Brake pad wear

• Chain and sprockets

• Tire wear

Potential Issues To Monitor:

• Fuel pump relay reliability (early models)

• Swingarm bearing wear

• Charging system output (regular testing recommended)

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki has a long-standing reputation for producing reliable and performance-oriented motorcycles across various segments, from sportbikes to cruisers and off-road models.

Model Evolution

Kle650 Versys Introduction:

The Versys line was introduced to offer a unique blend of sportbike agility with adventure-touring versatility, characterized by its distinctive asymmetrical design and long-travel suspension.

2010-2011 Updates:

The 2010-2011 models received styling updates and refinements over earlier versions, solidifying its place in the middleweight sport-touring category. ABS became available as an option.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Consistently praised for its value, versatility, and entertaining riding dynamics within the middleweight motorcycle segment.