Kawasaki KLE650CAF VERSYS 2010 Workshop Service Manual

Normaler Preis: $16.99
Verkaufspreis: $16.99
Normaler Preis
Grundpreis: pro

26 people are viewing this right now

Typ: Motorcycle

Anbieter:

Art.-Nr: 73314

Stichworte: 2010 Kawasaki KLE650CAF VERSYS Motorcycle Motorcycles Versys

Produktvarianten

Beschreibung

The Kawasaki KLE650 CAF Versys, a 2010 model, is a middleweight adventure touring motorcycle renowned for its versatility, comfortable ergonomics, and a torquey parallel-twin engine that delivers smooth power. Designed for riders seeking a capable machine for commuting, long-distance touring, and even light off-road excursions, it offers a unique blend of sportbike handling and adventure touring prowess. Its engineering emphasizes reliability and all-around usability, making it a strong contender in its segment. This comprehensive 631-page English-language workshop service manual provides in-depth guidance for maintaining and repairing the 2010 Kawasaki KLE650 CAF Versys. It covers all essential systems, including detailed procedures for engine disassembly and assembly, fuel and ignition systems, cooling, exhaust, transmission, clutch, frame, suspension, wheels, tires, brakes, electrical components, and steering. The manual also includes crucial information on maintenance schedules, adjustments, torque specifications, troubleshooting, and the use of special tools, ensuring owners and technicians can effectively preserve the vehicle's performance and longevity.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KLE650 CAF Versys

Year:

Codes

Model Code:

KLE650CAF

👋 Introduction

Market Position

Vehicle Segment:

Middleweight Adventure Touring Motorcycle

Target Audience:

Riders seeking a versatile motorcycle for commuting, touring, and light off-road use.

Competitive Analysis

Key Competitors 2010:

Yamaha TDM900 (though larger displacement), BMW F650GS, Suzuki V-Strom 650.

Key Features

Versatility:

Designed for a wide range of riding conditions and purposes, often praised for its all-around capabilities.

Ergonomics:

Comfortable riding position suitable for long distances.

Engine Character:

Torquey parallel-twin engine known for its usability and smooth power delivery.

📋 Manual Details

Coverage Areas

Coverage Type:

Workshop Service Manual

Page Count

Page Count:

Manual Type

Manual Type:

Service Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Service:

Complete disassembly, assembly, inspection, and repair of the engine and its sub-components.

Fuel System:

Inspection, cleaning, and repair of fuel injection system, fuel pump, injectors, and related components.

Ignition System:

Testing and adjustment of ignition timing, spark plugs, and ignition coils.

Cooling System:

Maintenance, flushing, and repair of the radiator, coolant, thermostat, and cooling fan.

Exhaust System:

Inspection, removal, and installation of the exhaust pipes, muffler, and catalytic converter.

Transmission And Clutch:

Detailed procedures for clutch operation, adjustment, removal, and installation, as well as transmission disassembly and assembly.

Frame And Suspension:

Repair and adjustment of front forks, rear shock absorber, swingarm, and frame components.

Wheels And Tires:

Tire pressure checks, wheel bearing maintenance, and wheel removal/installation.

Brakes:

Front and rear brake system service, including pad replacement, caliper overhaul, bleeding, and fluid specifications.

Electrical System:

Wiring diagrams, troubleshooting for lighting, charging system, starting system, and electronic control units (ECUs).

Steering System:

Inspection and adjustment of steering head bearings and linkage.

Bodywork And Fairings:

Removal and installation procedures for body panels, fairings, and trim pieces.

Diagnostic Procedures:

Troubleshooting guides and diagnostic charts for common problems.

Procedures Included

Maintenance:

Detailed periodic maintenance schedules, fluid changes, filter replacements, and lubrication points.

Adjustments:

Precise instructions for clutch, throttle, brake lever, and suspension adjustments.

Removal And Installation:

Step-by-step guides for removing and installing all major components and sub-assemblies.

Disassembly And Assembly:

Comprehensive breakdown of components for detailed inspection and repair.

Troubleshooting:

Systematic approaches to diagnosing and resolving mechanical and electrical issues.

Rebuilding:

Detailed instructions for rebuilding major sub-assemblies like the engine and transmission.

Torque Specifications:

Accurate torque values for critical fasteners across all systems.

Special Tool Usage:

Identification and application of necessary special service tools.

Technical Depth

Depth Of Coverage:

Comprehensive, from basic maintenance to complete engine and transmission overhauls.

Pictorial Illustrations:

Abundant pictorial diagrams, exploded views, and photographs to guide procedures.

Detail Level:

Bumper-to-bumper, with detailed explanations for each step.

Factory Specifications:

Includes factory specifications, allowable limits, and reference data for adjustments.

📊 Manual Specifications

File Format

File Type:

Print Quality

Printability:

Yes, all pages are printable.

Text Searchability:

Implied by PDF format, facilitating quick information retrieval.

Binding Type

Binding Type:

Digital Download (PDF)

Paper Type

Paper Type:

N/A (Digital)

Compatibility

Operating Systems:

Windows, Mac, Linux OS

Required Software:

Adobe Reader

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, DOHC, parallel-twin

Displacement:

649 cc

Bore X Stroke:

83.0 x 60.0 mm

Compression Ratio:

11.3:1

Performance

Horsepower:

Approx. 64 hp @ 8000 rpm (specifications may vary by region)

Torque:

Approx. 47 lb-ft @ 7000 rpm (specifications may vary by region)

Fuel System

Fuel Delivery:

Fuel Injection (DFI) with dual 38mm Keihin throttle bodies

Fuel Type:

Unleaded gasoline (91 octane or higher recommended)

Cooling System

Coolant Capacity:

Approx. 1.7 L (specifications to be confirmed in manual)

Lubrication

Oil Type:

SAE 10W-40 motorcycle oil, API SG or SH, JASO MA

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Optional

Optional Transmission:

N/A (standard 6-speed)

Features

Clutch Type:

Wet, multi-disc

Final Drive:

Sealed chain

Transmission Oil Type:

API GL-4 SAE 80W or 90W (specifications to be confirmed in manual)

📐 Dimensions

Exterior

Length:

Approx. 2,195 mm (86.4 in)

Width:

Approx. 840 mm (33.1 in)

Height:

Approx. 1,390 mm (54.7 in)

Wheelbase:

Approx. 1,415 mm (55.7 in)

Weights

Dry Weight:

Approx. 181 kg (399 lbs)

Curb Weight:

Approx. 192 kg (423 lbs) (with all fluids and a full tank of fuel)

Max Load Capacity:

To be confirmed in manual (typically around 180-200 kg)

Fuel Tank Capacity:

19 Liters (5.0 US gal)

🛡️ Safety Features

Ratings

Safety Features:

ABS was an optional feature for some 2010 models, requiring specific identification.

Active Features

Braking System:

Dual 300mm petal discs with 2-piston calipers (front), Single 240mm petal disc with 1-piston caliper (rear).

Passive Features

Lighting:

Dual headlights, LED taillight.

💡 Technology Features

Infotainment

Display:

Digital instrument cluster with analog tachometer.

Driver Assistance

Optional Anti-lock Braking System (ABS) available on some models.

Connectivity

Connectivity Features:

N/A (basic motorcycle electronics for this model year)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 km (3,700 miles) or 6 months, whichever comes first (refer to manual for exact schedule).

Air Filter Cleaning:

Every 12,000 km (7,500 miles) or annually.

Spark Plug Replacement:

Every 18,000 km (11,000 miles).

Valve Clearance Check:

Every 12,000 km (7,500 miles) or annually.

Fluid Specifications

Brake Fluid:

DOT 4

Coolant:

Ethylene glycol-based coolant with distilled water (50/50 mixture recommended).

Known Issues

Common Wear Items:

Clutch plates, brake pads, chain and sprockets, fork seals.

Potential Electrical Quirks:

As with many motorcycles of this era, occasional issues with rectifier/regulator or battery charging can occur, best diagnosed with this manual.

📚 Vehicle History

Brand Heritage

Kawasaki Motorcycle Division:

Kawasaki Heavy Industries Motorcycle & Engine division has a long history of producing reliable and performance-oriented motorcycles.

Model Evolution

Versys Lineage:

The Versys platform, introduced in 2006, was designed to offer a unique blend of sportbike handling, adventure touring capability, and everyday usability.

Production

Production Location:

Typically manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Motorcycle Journalism Reviews:

The Versys generally received positive reviews for its performance, handling, and value for money, often cited as a competent all-rounder.