Category:
Dual-sport motorcycle, adventure touring
Target Audience:
Commuters, adventure riders, touring enthusiasts, budget-conscious motorcyclists.
Key Competitors:
BMW G 650GS, Suzuki DR650, Honda XR650L.
Durability:
Renowned for its ruggedness and reliability, often referred to as the 'workhorse' of Kawasaki's lineup.
Versatility:
Capable of handling paved roads, dirt trails, and long-distance touring.
Value Proposition:
Offers a strong balance of performance, durability, and affordability.
Engine:
Complete disassembly, assembly, inspection, and repair of the 651cc single-cylinder engine.
Fuel System:
Carburetor (Mikuni BSR32) system, fuel tank, fuel pump, and fuel lines.
Ignition System:
CDI ignition system, spark plug, ignition coil, and timing.
Cooling System:
Liquid cooling system, radiator, fan, thermostat, and coolant flow.
Transmission:
5-speed constant mesh transmission, clutch assembly, shift mechanism, and lubrication.
Drivetrain:
Final drive chain and sprockets, inspection, adjustment, and replacement.
Frame And Suspension:
Frame inspection, front forks (telescopic, cartridge type), rear shock absorber (Uni-Trak system), adjustments, and servicing.
Brakes:
Front disc brake (single piston caliper), rear disc brake (single piston caliper), hydraulic system, brake fluid, pad replacement, and bleeding procedures.
Electrical System:
Battery, charging system (alternator, regulator/rectifier), starter motor, lighting (headlight, taillight, turn signals), instrumentation, and wiring diagrams.
Wheels And Tires:
Spoke wheels, tire inspection, pressure, and replacement.
Bodywork And Trim:
Fairing, fenders, seat, fuel tank cover, and related components.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain lubrication, valve clearance checks, spark plug replacement.
Troubleshooting:
Diagnostic procedures for common running issues, starting problems, electrical faults, and performance anomalies.
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Adjustments:
Carburetor adjustment, idle speed, clutch lever play, brake lever play, chain slack, suspension settings.
Specifications:
Detailed technical specifications for all components, including torque values, clearances, fluid capacities, and electrical tolerances.
Depth:
Comprehensive coverage from basic rider maintenance to complete engine and transmission rebuilds.
Diagnostic Tools:
Guidance on using basic tools and understanding diagnostic flowcharts.
Special Tools:
Identification and usage of any specialized tools required for specific procedures.
Oil Change:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Air Filter Cleaning:
Every 6,000 km (3,700 miles) or 6 months.
Valve Clearance Check:
Every 12,000 km (7,500 miles).
Spark Plug Replacement:
Every 12,000 km (7,500 miles).
Chain Lubrication:
Every 1,000 km (600 miles) or after riding in wet conditions.
Engine Oil:
SAE 10W-40 API SG or higher. Kawasaki recommends specific KAWASAKI SEMI-SYNTHETIC 10W-40 or 10W-50. (Always consult manual for exact specification).
Engine Oil Capacity:
2.4 L (2.5 US qt) without filter change; 2.6 L (2.7 US qt) with filter change.
Coolant:
Permanent type antifreeze coolant with a 50% solution of ethylene glycol and deionized water.
Common Complaints:
Some owners report a slight vibration at higher RPMs, carburetor tuning sensitivity, and potential issues with the Doohickey (a small component within the engine casing that can fail, though less common on later models).
Maintenance Tips:
Regularly check and adjust chain tension, inspect cooling system hoses for leaks, and ensure the carburetor is properly synchronized and jetted for optimal performance.
Kawasaki Legacy:
Kawasaki Heavy Industries, Ltd. has a long history of producing robust and reliable motorcycles across various segments.
Klr650 Generations:
The KLR650 has undergone significant evolution since its introduction in 1987, with the 2008-2012 models representing the third generation, marked by fuel injection (in some markets) and updated styling.
Manufacturing Location:
Primarily manufactured in Japan.
Production Run:
The third generation (KL650E) was produced from 2008 through 2018, with minor updates.