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Kawasaki KLV1000 2006 Vollständiges Service-Reparaturhandbuch

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🏷️ Basic Information Identification Make: Kawasaki Model: KLV1000 Year: 2006 Codes Chassis Code: A1 (for KLV1000) Engine Code: V twin, 90 degree DOHC, 4 valves per cylinder (derived from Suzuki...
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Kawasaki KLV1000 2006 Vollständiges Service-ReparaturhandbuchKawasaki KLV1000 2006 Vollständiges Service-ReparaturhandbuchKawasaki KLV1000 2006 Vollständiges Service-ReparaturhandbuchKawasaki KLV1000 2006 Vollständiges Service-Reparaturhandbuch
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KLV1000
Year:
2006
Codes
Chassis Code:
A1 (for KLV1000)
Engine Code:
V twin, 90 degree DOHC, 4 valves per cylinder (derived from Suzuki V-Strom 1000)
👋 Introduction
Market Position
Segment:
Adventure Touring / Sport Touring Motorcycle
Target Audience:
Touring riders, commuters, riders seeking versatility
Competitive Analysis
Key Competitors:
Suzuki V-Strom 1000, Honda VFR, Yamaha FJR1300 (competitors in the larger displacement touring segment)
Key Features
Engine Sharing:
Shares the highly regarded V-twin engine with the Suzuki V-Strom 1000, known for its broad powerband and reliability
Versatility:
Designed for both long-distance touring and agile handling, suitable for various road conditions
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service and Repair
Page Count
Estimated Pages:
Approx. 400-600 pages (typical for this type of comprehensive manual)
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, inspection, assembly, tuning, lubrication, cooling system, fuel system (carburetion/injection), exhaust system
Engine Electrical:
Ignition system, starting system, charging system, lighting, instrumentation, EFI/ECU diagnostics
Transmission:
Clutch operation, gearbox inspection, repair, and adjustment, drive chain maintenance
Chassis And Suspension:
Frame, front fork, rear suspension (shock absorber, linkage), wheel bearings, steering system
Brakes:
Front and rear brake systems (hydraulic, discs), caliper service, master cylinder service, bleeding procedures, ABS (if applicable)
Electrical System:
Wiring diagrams, battery, starter, alternator, ignition, lighting, fuses, relays, ECU, sensors
Bodywork And Trim:
Fairing removal and installation, seat, fuel tank, luggage systems, trim components
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting guides
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug service, air filter service
Component Overhaul:
Engine rebuild, transmission repair, suspension fork servicing, brake caliper overhaul
Electrical Diagnostics:
Fault finding using wiring diagrams, sensor testing, ECU diagnostics
Torque Specifications:
Detailed torque values for all critical fasteners
Special Tools:
Listing and usage of specialized tools required for specific repairs
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and component rebuilds, including advanced diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (OCR enabled for scanned documents)
Print Quality
Image Resolution:
High-resolution images, diagrams, and schematics suitable for printing
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, four-stroke, DOHC, 90-degree V-twin
Displacement:
996 cc (996cc)
Bore X Stroke:
98.0 mm x 66.0 mm
Compression Ratio:
11.3:1
Performance
Horsepower Estimated:
Approx. 96 hp (at crank)
Torque Estimated:
Approx. 75 lb-ft (at crank)
Fuel System
Induction:
Digital Fuel Injection (DFI) with dual throttle valves, 45 mm throttle bodies
Fuel Capacity:
22 liters (5.8 US gal)
Lubrication
Oil Type:
API SG or SH, JASO MA, SAE 10W-40, 10W-50, 20W-40, or 20W-50
Cooling System
Coolant Type:
Permanent-type antifreeze coolant (ethylene glycol based), 50% mixture with distilled water
🔧 Transmission
Standard
Type:
6-speed constant mesh
Features
Final Drive:
Sealed O-ring chain drive
Clutch Type:
Wet, multi-plate, cable-actuated
📐 Dimensions
Exterior
Length:
2,255 mm (88.8 in)
Width:
840 mm (33.1 in)
Height:
1,385 mm (54.5 in)
Wheelbase:
1,535 mm (60.4 in)
Weights
Dry Weight Estimated:
Approx. 207 kg (456 lbs)
Curb Weight Estimated:
Approx. 230 kg (507 lbs)
Max Load Capacity Estimated:
Approx. 200 kg (441 lbs)
Interior
Seating Capacity:
2
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety is typically assessed differently than cars; focus on design features)
Active Features
Brakes:
Dual 310 mm discs with 2-piston calipers (front), Single 260 mm disc with 2-piston caliper (rear)
Lighting:
Halogen headlamp, LED tail light
Passive Features
Frame Construction:
Aluminum twin-spar frame for rigidity and weight savings
Windscreen:
Adjustable windscreen for rider comfort and protection
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, digital speedometer, fuel gauge, gear position indicator, clock, trip meters, warning lights
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some models.
Connectivity
Charging Port:
N/A (Standard equipment, but aftermarket accessories are common)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 12 months, whichever comes first
Air Filter Inspection:
Every 12,000 km (7,500 miles)
Spark Plug Replacement:
Every 24,000 km (15,000 miles)
Valve Clearance Check:
Every 24,000 km (15,000 miles)
Drive Chain Lubrication:
Every 1,000 km (600 miles) or after washing/rain riding
Fluid Specifications
Engine Oil Capacity:
3.7 liters (3.9 US qt) with filter change, 3.5 liters (3.7 US qt) without filter change
Coolant Capacity:
Approx. 1.5 liters (1.6 US qt)
Brake Fluid:
DOT 4
Fork Oil Type:
Showas SLL 10W or equivalent
Fork Oil Quantity:
378 ml (12.8 US fl oz) per fork leg
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, swingarm bearings, fork seals due to mileage and usage
Potential Failures:
Stator failure (less common than on some other bikes of the era but possible), fuel pump issues (rare)
Maintenance Tips:
Regularly check and adjust chain tension. Ensure cooling system is flushed and refilled at recommended intervals. Keep fuel injectors clean.
📚 Vehicle History
Brand Heritage
Kawasaki History:
Kawasaki Heavy Industries, Ltd. is a Japanese public corporation known for its motorcycles, heavy equipment, aerospace, and defense products. Established in 1896, its motorcycle division is renowned for innovation and performance.
Model Evolution
Klv Series:
The KLV1000 was a brief but significant entry in Kawasaki's lineup, a rebadged version of the popular Suzuki V-Strom DL1000. It leveraged Suzuki's engineering expertise in V-twin platforms to offer a competitor in the adventure touring segment.
Production
Production Years:
Kawasaki KLV1000 was produced primarily from 2004 to 2006.
Manufacturing Location:
Japan (leveraging Suzuki's manufacturing base)
🏆 Awards & Recognition
Recognitions
Motorcycle Press:
While the KLV1000 itself didn't win specific awards due to its rebadged nature, its platform (Suzuki V-Strom 1000) was consistently praised for its torque, comfort, and long-distance capability by motorcycle publications during its production years.
Ratings
User Satisfaction:
Generally high user satisfaction for its comfortable riding position and capable engine for touring.
Certifications
Emissions:
Meets prevailing emissions standards for its model year.
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