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Kawasaki KLX 250 S9 2009 Werkstatt-Service-Reparaturhandbuch

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🏷️ Basic Information Identification Make: Kawasaki Model: KLX250S Model Code: KLX250S9 Year: 2009 👋 Introduction Market Position Segment: Dual-sport motorcycle Target Audience: Riders seeking a capable off-road and on-road versatile...
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Typ: Motorcycle
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Art.-Nr: 603460
Kawasaki KLX 250 S9 2009 Werkstatt-Service-ReparaturhandbuchKawasaki KLX 250 S9 2009 Werkstatt-Service-ReparaturhandbuchKawasaki KLX 250 S9 2009 Werkstatt-Service-ReparaturhandbuchKawasaki KLX 250 S9 2009 Werkstatt-Service-Reparaturhandbuch
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KLX250S
Model Code:
KLX250S9
Year:
2009
👋 Introduction
Market Position
Segment:
Dual-sport motorcycle
Target Audience:
Riders seeking a capable off-road and on-road versatile motorcycle
Competitive Analysis
Key Competitors:
Honda CRF250L, Yamaha WR250R, Suzuki DR-Z400S
Key Features
Versatility:
Designed for both trail riding and street legal commuting
Engine Character:
Torquey and user-friendly for its displacement class
Suspension Performance:
Adjustable front and rear suspension for varied terrain
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Workshop Service and Repair
Scope:
All mechanical, electrical, and cosmetic aspects of the KLX250S9
Page Count
Estimated Pages:
400+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage of the 249cc liquid-cooled 4-stroke engine
Fuel System:
Carburetor system (Keihin CVK34), fuel pump, lines, and tank maintenance
Ignition System:
CDI system, spark plug specifications, timing
Transmission:
6-speed gearbox, clutch operation, maintenance, and overhaul
Suspension:
Front telescopic forks (inversion type), rear Uni-Trak linkage system, adjustment, and service
Brakes:
Front and rear hydraulic disc brakes, caliper service, pad replacement, fluid bleeding
Electrical System:
Wiring diagrams, lighting, battery, charging system, starter motor, switches
Frame And Bodywork:
Chassis inspection, panel removal/installation, seat, fuel tank, fairings
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, chain adjustment, air filter cleaning
Troubleshooting:
Diagnostic guides for common starting, running, and electrical issues
Disassembly Reassembly:
Detailed step-by-step procedures for major component overhaul
Torque Specifications:
Precise torque values for all critical fasteners
Engine Rebuild:
Piston, ring, cylinder, valve train, crankshaft, and connecting rod service
Special Tools:
Identification and usage of specialized tools required for specific procedures
Technical Depth
Depth:
Comprehensive; suitable for experienced DIY mechanics and professional technicians
📊 Manual Specifications
File Format
Format Details:
Searchable PDF with high-resolution images and diagrams
Print Quality
Image Resolution:
High resolution for clear visibility of diagrams and text
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, four-valve single cylinder
Displacement:
249 cc
Bore X Stroke:
72.0 x 61.2 mm
Compression Ratio:
11.0:1
Performance
Horsepower:
Approx. 30 hp (Varies by region and emissions compliance)
Torque:
Approx. 18 lb-ft (Varies by region and emissions compliance)
Fuel System
Carburetor:
Keihin CVK34 with accelerator pump
Fuel Capacity:
2.0 US gal (7.7 L)
Lubrication
Oil Type:
SAE 10W-40 API SG or higher
Oil Capacity W Filter:
1.6 US qt (1.5 L)
🔧 Transmission
Standard
Type:
6-speed constant mesh
Features
Clutch:
Wet multi-disc, cable-actuated
Final Drive:
O-ring sealed chain
📐 Dimensions
Exterior
Length:
86.8 in (2205 mm)
Width:
32.1 in (815 mm)
Height:
47.4 in (1205 mm)
Wheelbase:
56.7 in (1440 mm)
Weights
Dry Weight:
262.4 lb (119 kg)
Curb Weight:
288.8 lb (131 kg) (Approx.)
Wheels
Front Wheel:
21M/C x 1.60 (Spoked)
Rear Wheel:
18M/C x 2.15 (Spoked)
Tires
Front Tire Size:
80/100-21M/C 51P
Rear Tire Size:
100/100-18M/C 59P
🛡️ Safety Features
Ratings
Crash Testing:
N/A (Motorcycle specific safety features and rider protection are primary focus)
Active Features
Braking:
Dual hydraulic disc brakes for effective stopping power
Passive Features
Lighting:
Halogen headlight, LED tail light, turn signals
Rider Protection
Ergonomics:
Upright riding position for better control and visibility
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, digital speedometer, odometer, trip meter, clock, and indicator lights.
Driver Assistance
ABS:
Not equipped with ABS
Connectivity
Bluetooth:
Not equipped
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 miles (4,800 km) or 6 months
Oil Filter Replacement:
Every 6,000 miles (9,600 km) or 12 months
Air Filter Cleaning:
Every 1,500 miles (2,400 km) or as needed based on riding conditions
Chain Lubrication Adjustment:
Every 300 miles (500 km) or as needed
Valve Clearance Check:
Every 7,500 miles (12,000 km)
Fluid Specifications
Coolant Type:
Permanent antifreeze, ethylene glycol-based, with deionized water (50/50 mix)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Carburetor Tuning:
Can require periodic adjustment for optimal performance at altitude changes or after modifications.
Suspension Seals:
Like many motorcycles of this era, fork seal leaks can occur with age and heavy use; proactive inspection is recommended.
Charging System:
While generally robust, stator or regulator/rectifier issues can manifest over time, detailed testing procedures are in the manual.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kawasaki Heavy Industries Motorcycle & Engine Company
Model Evolution
Klx Lineage:
The KLX series has a long history of dual-purpose motorcycles, evolving from earlier dual-sport models.
Klx250S Specifics:
The KLX250S model line was introduced to offer a more accessible and user-friendly dual-sport experience compared to its larger siblings.
Production
Production Period:
The KLX250S model was produced for a significant period, with the 2009 model representing a specific iteration in its development.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The KLX250S is generally well-regarded in reviews for its balance of performance, reliability, and affordability in the dual-sport segment.
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