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Kawasaki KLX 250S KLX250VB 2011 Werkstatt-Service-Reparaturhandbuch

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🏷️ Basic Information Identification Make: Kawasaki Model: KLX250S Model Code: KLX250VB Year: 2011 👋 Introduction Market Position Market Segment: Dual-sport motorcycle, targeting riders for both on-road commuting and off-road trail...
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Kawasaki KLX 250S KLX250VB 2011 Werkstatt-Service-ReparaturhandbuchKawasaki KLX 250S KLX250VB 2011 Werkstatt-Service-ReparaturhandbuchKawasaki KLX 250S KLX250VB 2011 Werkstatt-Service-ReparaturhandbuchKawasaki KLX 250S KLX250VB 2011 Werkstatt-Service-Reparaturhandbuch
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KLX250S
Model Code:
KLX250VB
Year:
2011
👋 Introduction
Market Position
Market Segment:
Dual-sport motorcycle, targeting riders for both on-road commuting and off-road trail exploration.
Competitive Analysis
Competitors:
Competes with other dual-sport motorcycles like the Honda CRF250L, Yamaha WR250R, and Suzuki DR-Z250.
Key Features
Vehicle Features:
Lightweight, agile, liquid-cooled engine, capable suspension, street-legal off-road styling.
📋 Manual Details
Coverage Areas
Coverage Overview:
Comprehensive service and repair for Kawasaki KLX250S (KLX250VB) 2011 model.
Page Count
Page Count:
Approximately 350 pages (estimated based on typical workshop manuals for this class of motorcycle).
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine disassembly, assembly, tuning, lubrication, cooling, fuel delivery (carburetion), ignition, exhaust, starting system, charging system.
Transmission Drivetrain:
Clutch, gearbox, final drive (chain and sprockets), shifting mechanism.
Chassis Suspension:
Front fork (USD), rear shock absorber, swingarm, linkage, frame, wheel bearings, steering head bearings.
Braking System:
Front and rear disc brakes, hydraulic lines, master cylinders, calipers, brake pad replacement, bleeding procedure.
Electrical System:
Wiring diagrams, battery, lighting (headlight, taillight, indicators), horn, instruments, sensors, CDI unit, troubleshooting electrical faults.
Bodywork Fittings:
Fairings, fenders, seat, fuel tank, handlebars, footpegs, controls, body panel removal and installation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, air filter cleaning/replacement, chain adjustment and lubrication, spark plug inspection/replacement, valve clearance adjustment.
Troubleshooting:
Diagnostic procedures for common operational issues, symptom-based troubleshooting guides.
Repair Overhaul:
Detailed step-by-step instructions for component disassembly, repair, and reassembly.
Technical Data Specs:
Torque specifications for fasteners, clearances, fluid capacities, electrical resistance values, diagnostic parameters.
Technical Depth
Depth Of Coverage:
In-depth coverage suitable for professional technicians and experienced DIY mechanics, including complete engine rebuilds and complex electrical diagnostics.
📊 Manual Specifications
File Format
File Format Details:
High-resolution PDF with searchable text and clickable links for easy navigation. Optimized for digital viewing and printing.
Print Quality
Print Quality:
High clarity, crisp text and diagrams, suitable for professional printing.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, DOHC, 4-valve single-cylinder.
Displacement:
249 cc (249 cm³)
Bore X Stroke:
72.0 x 61.2 mm
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approximately 20.3 hp @ 7,000 rpm (claimed, may vary slightly by region/spec).
Torque:
Approximately 15.1 lb-ft @ 6,500 rpm (claimed, may vary slightly by region/spec).
Fuel System
Fuel Delivery:
Carburetor (Keihin CVK34)
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended.
Ignition
Ignition System:
Digital CDI
🔧 Transmission
Standard
Transmission Type:
Constant-mesh 6-speed
Clutch:
Wet, multi-disc, manual
Features
Final Drive:
Sealed O-ring chain, 14T front sprocket, 42T rear sprocket (stock).
📐 Dimensions
Exterior
Length:
2,215 mm (87.2 in)
Width:
805 mm (31.7 in)
Height:
1,210 mm (47.6 in)
Wheelbase:
1,430 mm (56.3 in)
Ground Clearance:
255 mm (10.0 in)
Seat Height:
865 mm (34.1 in)
Weights
Curb Weight:
134 kg (295.4 lbs)
Fuel Tank Capacity:
11 Liters (2.9 US gal)
🛡️ Safety Features
Ratings
Safety Certification:
Street-legal in most jurisdictions, meets DOT and EPA standards for emissions and noise.
Active Features
Braking System Type:
Front: Petal-style disc. Rear: Petal-style disc. (ABS not standard on this model).
Passive Features
Lighting:
Halogen headlight, LED taillight and brake light, front and rear turn signals.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation including speedometer, odometer, trip meter, and indicator lights. No advanced infotainment features.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was not a standard feature on the 2011 KLX250S model.
Connectivity
Connectivity Features:
No electronic connectivity features (e.g., Bluetooth, smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first.
Air Filter Service:
Inspect every 6,000 km (3,700 miles); clean or replace as needed.
Valve Clearance Check:
Every 12,000 km (7,500 miles).
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA certified.
Engine Oil Capacity:
1.8 Liters (1.9 US qt) without filter change; 2.0 Liters (2.1 US qt) with filter change.
Coolant Type:
High-quality ethylene glycol-based coolant with distilled water, 50/50 mixture.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, wheel bearings, fork seals are common wear items requiring periodic inspection and replacement.
Carburetor Tuning:
Carburetor adjustment may be necessary for optimal performance at different altitudes or after modification (e.g., aftermarket exhaust).
📚 Vehicle History
Brand Heritage
Kawasaki Heritage:
Kawasaki Heavy Industries, Ltd. is a Japanese public company known for a wide range of products including motorcycles, heavy equipment, aerospace, and defense systems. The KLX line represents Kawasaki's long-standing commitment to off-road and dual-sport motorcycles.
Model Evolution
Klx250 Evolution:
The KLX250S is an evolution of Kawasaki's successful line of off-road and dual-sport bikes, building upon previous iterations with updates to engine management, suspension, and styling. The 2009-2011 generation introduced fuel injection to some international markets, but the KLX250VB typically refers to the carbureted model prevalent in North America.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for the 2011 KLX250S may not be widely documented, the KLX platform has consistently been recognized for its capability, reliability, and value in the dual-sport segment.
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