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Kawasaki KLX 250S KLX250VC 2012 Werkstatt-Service-Reparaturhandbuch

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🏷️ Basic Information Identification Make: Kawasaki Model: KLX250S Model Code: KLX250VC Year: 2012 Codes Chassis Code: KLX250VC 👋 Introduction Market Position Segment: Dual-sport motorcycle Target Audience: Off-road enthusiasts, commuters, adventure...
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Kawasaki KLX 250S KLX250VC 2012 Werkstatt-Service-ReparaturhandbuchKawasaki KLX 250S KLX250VC 2012 Werkstatt-Service-ReparaturhandbuchKawasaki KLX 250S KLX250VC 2012 Werkstatt-Service-ReparaturhandbuchKawasaki KLX 250S KLX250VC 2012 Werkstatt-Service-Reparaturhandbuch
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KLX250S
Model Code:
KLX250VC
Year:
2012
Codes
Chassis Code:
KLX250VC
👋 Introduction
Market Position
Segment:
Dual-sport motorcycle
Target Audience:
Off-road enthusiasts, commuters, adventure riders
Competitive Analysis
Competitors:
Honda CRF250L, Yamaha WR250R, Suzuki DR-Z250
Key Features
Vehicle Philosophy:
Versatile, lightweight, capable on-road and off-road
Model Focus:
Reliability, ease of maintenance, accessible performance
📋 Manual Details
Coverage Areas
Primary Coverage:
Full workshop and service repair
Diagnostic Coverage:
Extensive troubleshooting and diagnostic procedures
Maintenance Coverage:
Scheduled maintenance, routine service, and tune-ups
Repair Coverage:
Detailed step-by-step repair instructions for all major components
Page Count
Total Pages:
Likely over 500 pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Engine overhaul, tuning, valve clearance, piston, rings, cylinder, crankshaft, camshaft, timing
Fuel System:
Fuel injection system, throttle body, injectors, fuel pump, pressure regulator, fuel filter
Cooling System:
Radiator, fan, coolant, thermostat, water pump, hoses
Ignition System:
Spark plugs, ignition coils, ECU, timing
Exhaust System:
Muffler, catalytic converter, exhaust pipes, gaskets
Transmission:
Clutch operation, gearbox, gear shifting mechanism, lubrication
Drivetrain:
Chain drive, sprockets, final drive maintenance
Suspension:
Front forks (rebuild, oil change, damping adjustment), rear shock absorber (rebuild, linkage)
Brakes:
Front and rear brake systems, calipers, master cylinders, brake pads, brake fluid flush, disc inspection
Wheels And Tires:
Wheel bearing inspection, tire pressure, rim maintenance
Electrical System:
Wiring diagrams, battery, starter, alternator, lighting, fuses, relays, switches
Frame And Bodywork:
Frame inspection, fairings, plastics, seat, fuel tank removal/installation
Controls:
Handlebars, levers, throttle, cables, footpegs
Procedures Included
Basic Maintenance:
Oil changes, filter replacements, chain adjustment, lubrication points
Troubleshooting:
Step-by-step diagnostic flowcharts for common problems
Engine Repair:
Complete engine rebuild procedures, including torque specifications and clearances
Suspension Service:
Fork seal replacement, fork oil viscosity and level, rear shock service
Brake System Repair:
Bleeding procedures, caliper piston service, master cylinder overhaul
Electrical Diagnostics:
Fault finding for ignition, lighting, starting systems
Wiring Diagrams:
Detailed electrical schematics for all circuits
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to full engine and transmission rebuilds.
Diagnostics Level:
Advanced diagnostics, including electrical system troubleshooting and fuel system analysis.
Rebuild Procedures:
Full overhaul procedures for engine, transmission, and suspension components.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Printability:
Printable pages for on-the-job use
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve single-cylinder
Displacement:
249 cc
Bore X Stroke:
72.0 x 61.2 mm
Compression Ratio:
11.0:1
Performance
Horsepower:
Approximately 22 hp @ 7,500 rpm (manufacturer's estimate, actual may vary)
Torque:
Approximately 15.0 lb-ft @ 7,000 rpm (manufacturer's estimate, actual may vary)
Fuel System
Fuel Delivery:
Fuel Injection (DFI) with dual throttle valves
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
2.1 US gallons (7.9 Liters)
Lubrication
Oil Type:
SAE 10W-40 API SG or SH motorcycle oil
Oil Capacity With Filter Change:
1.5 US quarts (1.4 Liters)
Ignition
Ignition System:
Digital CDI
Spark Plug Type:
NGK CR9E or equivalent
🔧 Transmission
Standard
Type:
Constant mesh 6-speed
Features
Clutch Type:
Wet, multi-disc
Final Drive:
Sealed chain
Transmission Fluid
Fluid Type:
Hypoid gear oil, API GL-4, SAE 80W-90 (for final drive, if applicable)
📐 Dimensions
Exterior
Length:
85.2 inches (2,165 mm)
Width:
32.3 inches (820 mm)
Height:
47.0 inches (1,195 mm)
Wheelbase:
57.1 inches (1,450 mm)
Ground Clearance:
11.0 inches (280 mm)
Seat Height:
34.7 inches (880 mm)
Weights
Curb Weight:
288.9 lbs (131 kg)
Dry Weight:
262.4 lbs (119 kg)
Front Tire Size:
80/100-21 51P
Rear Tire Size:
100/100-18 59P
Wheel Bolt Pattern:
N/A (Spoked wheels with axle nuts)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not typically subjected to standardized crash testing like automobiles.
Active Features
Brakes:
Disc brakes front and rear
Passive Features
Lighting:
Headlight, taillight, brake light, turn signals
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is a performance-oriented dual-sport motorcycle with minimal integrated electronics beyond basic functions)
Engine Management
ECU:
Engine Control Unit (ECU) managing fuel injection and ignition timing.
Efi System:
Digital Fuel Injection (DFI) with dual throttle valves for improved throttle response.
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change:
Every 3,000-4,000 miles or 6 months, whichever comes first (refer to manual for exact specification)
Air Filter Cleaning/Replacement:
Every 6,000-8,000 miles or as needed based on riding conditions (refer to manual)
Spark Plug Replacement:
Every 7,500-10,000 miles (refer to manual for type and gap)
Valve Clearance Check:
Every 15,000-18,000 miles (refer to manual for specific settings)
Chain Lubrication And Adjustment:
Every 500-700 miles or after washing/riding in rain (refer to manual for slack specification)
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG or SH motorcycle oil
Coolant:
Ethylene glycol based coolant, 50/50 mix with distilled water
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Known Issues
Common Complaints:
Some owners report a slightly underpowered feel for extended highway use; minor electrical connector corrosion in humid environments can occur if not maintained.
Wear Items:
Chain and sprockets, brake pads, tires, fork seals are common wear items depending on usage.
📚 Vehicle History
Brand Heritage
Heritage:
Kawasaki has a long-standing reputation for producing durable and performance-oriented motorcycles, particularly in the off-road and dual-sport segments with its KLX lineage.
Model Evolution
Klx Lineage:
The KLX250S is part of a series of dual-sport motorcycles that have evolved over decades, offering a blend of off-road capability and street legality.
Production
Production Years:
The KLX250S model has been in production in various iterations since the early 2000s, with the 2012 model being a significant update in that era.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 2012 KLX250S are not widely publicized, the KLX line generally receives praise in reviews for its versatility, reliability, and value within the dual-sport segment.
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