Kawasaki KLX250VA 2010 Workshop Service Manual for Repair

Normaler Preis: $16.99
Verkaufspreis: $16.99
Normaler Preis
Grundpreis: pro

26 people are viewing this right now

Typ: Motorcycle

Anbieter:

Art.-Nr: 73317

Stichworte: 2010 Kawasaki KLX250VA Misc Motorcycle Motorcycles

Produktvarianten

Beschreibung

The KLX250VA is a versatile dual-sport motorcycle produced for the 2010 model year. This model is engineered with a lightweight chassis and a reliable 249cc liquid-cooled, four-stroke engine, designed to offer capable performance for both off-road adventures and daily commuting. Its user-friendly ergonomics, capable suspension, and robust construction make it a popular choice for riders seeking a blend of trail capability and street usability. The long-standing reputation for durability and performance is evident in the KLX250VA's design, positioning it as a strong contender in its segment. This comprehensive workshop service and repair manual provides in-depth guidance for maintaining and repairing the KLX250VA. It covers all essential systems, including the engine, fuel, ignition, cooling, transmission, drivetrain, frame, suspension, steering, brakes, and electrical components. The manual details routine maintenance procedures, troubleshooting common issues, and step-by-step repair instructions for component overhauls. With its extensive coverage and clear explanations, this manual serves as an indispensable resource for owners, technicians, and mechanics aiming to ensure the optimal performance and longevity of their KLX250VA.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KLX250VA

Year:

Vehicle Type:

Dual-Sport Motorcycle

Codes

Chassis Code:

KLX250VA

👋 Introduction

Market Position

Segment:

Entry-level to mid-level dual-sport motorcycle, appealing to both off-road enthusiasts and commuters.

Competitive Analysis

Competitors:

Honda CRF250L, Yamaha WR250R, Suzuki DR-Z250

Key Features

Features:

Lightweight chassis, reliable liquid-cooled engine, capable off-road suspension, user-friendly ergonomics for street and trail.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine, Fuel System, Ignition System, Cooling System, Transmission, Clutch, Drivetrain, Frame, Suspension, Steering, Brakes, Electrical System, Lighting, Bodywork, Troubleshooting, Maintenance, Specifications, Wiring Diagrams

Page Count

Pages:

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed breakdown, assembly, inspection, and repair procedures for the 249cc liquid-cooled, four-stroke engine.

Fuel System:

Carburetor (Keihin CVK34) disassembly, cleaning, adjustment, and troubleshooting; fuel pump and filter inspection.

Ignition System:

CDI ignition system, spark plug specifications, ignition timing checks, troubleshooting ignition faults.

Cooling System:

Radiator, coolant, fan operation, thermostat, hoses, and pump inspection and maintenance.

Transmission Drivetrain:

Six-speed transmission inspection, maintenance, and repair; clutch operation, adjustment, and component replacement; chain and sprockets maintenance.

Frame Suspension Steering:

Frame inspection, front fork (telescopic) disassembly, adjustment, and repair; rear shock absorber inspection and adjustment; swingarm and linkage maintenance; steering system bearing inspection and adjustment.

Brakes:

Front and rear disc brake systems, caliper inspection and overhaul, brake pad replacement, master cylinder and slave cylinder maintenance, brake fluid specifications and bleeding procedures.

Electrical System:

Battery maintenance, charging system (alternator, regulator/rectifier), starter motor operation, fuse box layout, and component testing.

Lighting Indicators:

Headlight, taillight, brake light, turn signals, and instrument panel bulb specifications and replacement.

Bodywork:

Panel removal and installation, seat, fuel tank, fenders, and fairing maintenance.

Procedures Included

Maintenance:

Detailed routine maintenance procedures, including oil changes, filter replacements, chain adjustment, brake checks, and fluid level checks.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon problems, with symptom-based fault finding guides.

Repair:

Step-by-step instructions for component disassembly, repair, and reassembly, covering major systems.

Engine Rebuild:

Comprehensive guide for engine overhaul, including piston, ring, valve, and crankshaft specifications and procedures.

Electrical Diagnostics:

Methods for testing electrical components, wiring continuity, and diagnosing electrical faults using multimeter readings.

Suspension Adjustment:

Guidance on adjusting front and rear suspension for optimal performance and rider preference.

Brake System Maintenance:

Detailed instructions for brake bleeding, pad replacement, and caliper servicing.

Technical Depth

Depth:

Comprehensive, covering everything from basic owner maintenance to advanced engine and transmission overhauls and electrical diagnostics.

📊 Manual Specifications

File Format

Quality:

High-resolution, searchable PDF

Printability:

Printable pages for easy workshop use

Binding Type

Binding:

N/A (Digital PDF Download)

Paper Type

Paper:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Primary Engine

Type:

Liquid-cooled, four-stroke, DOHC, four-valve single-cylinder

Displacement:

249 cc

Bore X Stroke:

72.0 x 61.2 mm

Compression Ratio:

11.0:1

Performance

Horsepower:

Approx. 22-24 HP (Varies by market and tune)

Torque:

Approx. 16-18 lb-ft (Varies by market and tune)

Fuel System

Carburetor:

Keihin CVK34 with accelerator pump

Fuel Tank Capacity:

3.7 gallons (14 L)

Lubrication

Oil Type:

API SG, SF or higher, SAE 10W-40, JASO MA certified motorcycle oil

Oil Capacity With Filter Change:

1.6 US qt (1.5 L)

🔧 Transmission

Standard

Type:

Constant-mesh, 6-speed return

Clutch:

Wet, multi-disc

Features

Final Drive:

Sealed chain (520 O-ring seal)

Transmission Oil Type:

Kawasaki motorcycle gear oil 80W-90 (or equivalent GL-4)

📐 Dimensions

Exterior

Length:

86.0 inches (2185 mm)

Width:

32.3 inches (820 mm)

Height:

47.4 inches (1205 mm)

Wheelbase:

57.3 inches (1455 mm)

Ground Clearance:

11.0 inches (280 mm)

Seat Height:

35.0 inches (890 mm)

Weights

Curb Weight:

291.1 lbs (132 kg)

Dry Weight:

264.6 lbs (120 kg)

Gross Vehicle Weight Rating:

677 lbs (307 kg)

🛡️ Safety Features

Ratings

Safety Features:

Disc brakes front and rear, sturdy frame construction, compliant suspension.

Active Features

Braking System:

Hydraulic disc brakes front and rear

Front Brake Rotor Diameter:

250 mm (9.8 in)

Rear Brake Rotor Diameter:

240 mm (9.4 in)

Passive Features

Lighting:

Halogen headlight, LED taillight, incandescent turn signals

💡 Technology Features

Infotainment

Features:

Basic LCD instrument cluster providing speedometer, odometer, trip meter, clock, and indicator lights. No advanced infotainment features.

Driver Assistance

Features:

N/A (No electronic rider aids like ABS or traction control on this model).

Connectivity

Features:

N/A (No Bluetooth or smartphone connectivity).

🔧 Maintenance

Service Intervals

Initial Service:

First service typically around 600 miles (1000 km) - includes oil change, filter inspection, chain adjustment, and general inspection.

Regular Oil Change:

Every 3,700 miles (6,000 km) or 6 months, whichever comes first.

Air Filter Cleaning:

Every 3,700 miles (6,000 km) or more frequently in dusty conditions.

Spark Plug Replacement:

Every 7,500 miles (12,000 km)

Valve Clearance Check:

Every 7,500 miles (12,000 km)

Fluid Specifications

Engine Oil Capacity:

1.6 US qt (1.5 L) with filter change

Coolant Type:

Kawasaki All Season Motorcycle Coolant or equivalent (50/50 mixture of distilled water and ethylene glycol)

Brake Fluid Type:

DOT 3 or DOT 4

Chain Lube Type:

High-quality motorcycle chain lubricant

Known Issues

Common Wear Items:

Clutch plates, brake pads, chain and sprockets, tires, and air filter are common wear items that require regular inspection and replacement.

Carburetor Cleaning:

Occasional cleaning of the carburetor may be necessary, especially if the bike sits for extended periods, to prevent fuel-related issues.

Electrical Connections:

Ensure all electrical connectors are clean and secure to prevent intermittent faults, especially on older models.

📚 Vehicle History

Brand Heritage

Heritage:

Kawasaki has a long-standing reputation for producing durable and performance-oriented motorcycles, particularly in the off-road and dual-sport segments.

Model Evolution

Klx Lineage:

The KLX series has evolved over decades, with models ranging from smaller displacement dirt bikes to the versatile dual-sport offerings like the KLX250.

Production

Production Period Klx250:

The KLX250 platform has been in production for many years, with the VA designation representing a specific iteration for the 2010 model year, often reflecting minor updates or regional specifications.

🏆 Awards & Recognition

Recognitions

Awards:

While specific awards for the 2010 KLX250VA are not widely documented, the KLX line generally receives positive reviews for its reliability, affordability, and versatility in the dual-sport segment.

Ratings

User Reviews:

Consistently praised by riders for its ease of use, low maintenance, and capability in both off-road and street environments.