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Kawasaki KVF360 KVF 360 2003-2013 Service Repair Manual

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The Kawasaki KVF360, also known as the Prairie 360, is a versatile All-Terrain Vehicle (ATV) produced from 2003 to 2013. Engineered for the mid-size utility ATV market, this model is...
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Kawasaki KVF360 KVF 360 2003-2013 Service Repair ManualKawasaki KVF360 KVF 360 2003-2013 Service Repair ManualKawasaki KVF360 KVF 360 2003-2013 Service Repair ManualKawasaki KVF360 KVF 360 2003-2013 Service Repair Manual
The Kawasaki KVF360, also known as the Prairie 360, is a versatile All-Terrain Vehicle (ATV) produced from 2003 to 2013. Engineered for the mid-size utility ATV market, this model is powered by a 362 cc V-twin, 4-stroke, liquid-cooled internal combustion engine. It features a robust powertrain with an automatic variable ratio drive (CVT) transmission, offering selectable 2WD/4WD modes and Hi/Lo range capabilities. The Prairie 360 is recognized for its reliability and utility, making it a capable machine for various tasks and terrains. This comprehensive Service Repair Workshop Manual provides in-depth information for the maintenance, repair, and troubleshooting of the Kawasaki KVF360 / Prairie 360 (all variants) across its production years. It covers essential systems including the engine, transmission, chassis, and electrical components, detailing routine maintenance, periodic checks, and complex repair procedures. The manual is designed to assist independent repair professionals, experienced DIY mechanics, and informed owners by offering clear, accurate, and concise instructions, complete with diagrams and specifications, to ensure optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KVF360 (Prairie 360)
Model Designation:
KVF360 / Prairie 360
Vehicle Type:
All-Terrain Vehicle (ATV)
Engine Type:
Internal Combustion
Powertrain:
Internal Combustion Engine
👋 Introduction
Market Position
Target Segment:
Mid-size utility ATV market
Purpose For Owner:
Empowers owners for informed discussions with technicians and DIY repairs
Competitive Analysis
Manual Value Proposition:
Provides dealer-level repair information at a fraction of the cost, enabling significant savings on maintenance and repairs.
Key Features
Information Accuracy:
Vehicle-specific, not generic; same information used by authorized dealerships.
Clarity Of Instructions:
Accurate, clear, and concise text with illustrations for easy understanding.
Completeness:
Complete and intact, covering all major topics without missing or corrupt parts.
📋 Manual Details
Coverage Areas
Applicable Years:
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Covered Models:
Kawasaki KVF360 / Prairie 360 (All variants)
Geographical Coverage:
Global (North America, Europe, Asia, etc.)
Page Count
Estimated Page Count:
Extensive (Specific count not provided, but described as 'full' and covering 'all major topics')
Manual Type
Type:
Service Repair Workshop Manual
Purpose:
Repair, maintenance, troubleshooting, diagnostics
Language
Primary Language:
English
Format
File Format:
PDF Download
Accessibility:
Viewable on PC, Mac, phones, ebook readers (e.g., Kindle)
Printability:
Yes (Individual pages printable)
📖 Manual Coverage
Systems Covered
Engine:
Complete service, repair, specifications, removal/installation, fuel system, intake/exhaust
Transmission:
Service, repair, specifications, drive chain, sprockets
Chassis:
Steering system, shocks, suspension components
Electrical:
Complete electrical system coverage, wiring diagrams
Bodywork:
Body panel repair, maintenance, and adjustments
Cooling System:
Service, maintenance, troubleshooting
Lubrication:
Service and specifications
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustments, lubrication
Periodic Checks Adjustments:
Valve clearance, brake adjustment, tire pressure, fluid levels
Troubleshooting:
Advanced troubleshooting guides for all systems
Diagnostics:
Step-by-step diagnostic procedures for common and complex issues
Component Repair:
Detailed repair instructions for all major components and sub-systems
Engine Rebuild:
Engine removal, disassembly, inspection, assembly, and installation procedures
Electrical Diagnostics:
Wiring schematic interpretation and electrical system troubleshooting
Technical Depth
Level:
Comprehensive (Mechanic-level detail)
Content Type:
Step-by-step instructions, diagrams, illustrations, specifications, wiring schematics
Target Audience:
Independent repair professionals, experienced DIY mechanics, informed owners
📊 Manual Specifications
File Format
Quality:
High-quality PDF, suitable for viewing and printing
Print Quality
Page Output:
Printable pages for workshop use
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Digital Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Kawasaki
Engine Code:
Not explicitly stated, but refers to the KVF360 engine
Engine Configuration:
V-Twin Cylinder, 4-stroke
Displacement:
362 cc
Bore X Stroke:
66.0 x 53.0 mm
Valve Mechanism:
SOHC (Single Overhead Cam), 4 valves per cylinder
Cooling System:
Liquid-cooled
Performance
Horsepower:
Specifications available in manual (typically around 20-25 HP)
Torque:
Specifications available in manual
Fuel System
Fuel Delivery:
Carburetor(s) (Likely Mikuni BSR34, dual)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Specifications available in manual (typically around 3.7 gallons / 14 liters)
🔧 Transmission
Standard
Type:
Automatic with Variable Ratio Drive (CVT)
Drive Modes:
2WD/4WD selectable, Hi/Lo range
Clutch Type:
Wet, multi-plate
Features
Engine Braking:
Engaged via CVT system
Transmission Fluid:
Specific type and capacity detailed in manual
📐 Dimensions
Exterior
Overall Length:
Specifications available in manual (approx. 77.4 inches / 1965 mm)
Overall Width:
Specifications available in manual (approx. 44.3 inches / 1125 mm)
Overall Height:
Specifications available in manual (approx. 45.1 inches / 1145 mm)
Weights
Dry Weight:
Specifications available in manual (approx. 575 lbs / 261 kg)
Curb Weight:
Specifications available in manual (approx. 600+ lbs / 272+ kg)
Ground Clearance:
Specifications available in manual (approx. 8.1 inches / 205 mm)
Cargo
Front Rack Capacity:
Specifications available in manual (approx. 88 lbs / 40 kg)
Rear Rack Capacity:
Specifications available in manual (approx. 176 lbs / 80 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to relevant industry safety standards (e.g., ANSI)
Active Features
Braking System:
Hydraulic disc brakes (front and rear)
Parking Brake:
Mechanical, operated by lever
Passive Features
Lighting:
Dual headlights, taillight/brake light
Operator Controls:
Handlebar steering, thumb throttle, hand brake levers
💡 Technology Features
Infotainment
Display:
Digital instrument cluster (speedometer, odometer, fuel gauge, clock, indicator lights)
Driver Assistance
Traction Control:
N/A (Basic mechanical systems)
Connectivity
Charging Port:
12V DC accessory outlet
🔧 Maintenance
Service Intervals
Engine Oil Change:
Recommended every 600 miles or 6 months (refer to manual for specific details)
Air Filter Cleaning:
Recommended every 300 miles or 3 months (more frequent in dusty conditions)
Spark Plug Replacement:
Recommended every 1,800 miles or 12 months
Valve Clearance Check:
Recommended every 1,200 miles or 12 months
Fluid Specifications
Engine Oil Type:
Kawasaki Genuine Oil (e.g., SAE 10W-40 API SG or higher, JASO MA)
Coolant Type:
Kawasaki All-Season Coolant or equivalent (50/50 mixture with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4
Gear Oil Type:
Kawasaki Genuine Gear Oil or equivalent SAE 80 API GL-4
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, tie rod ends, starter motor brushes
Potential Problems:
Carburetor issues (clogging), fuel line deterioration, electrical connection corrosion
📚 Vehicle History
Brand Heritage
Manufacturer:
Kawasaki Heavy Industries, Motorcycle & Engine division
Model Evolution
Predecessors:
Kawasaki Prairie line (e.g., KVF300)
Positioning:
Kawasaki's mid-range utility ATV offering, known for reliability and versatility.
Production
Production Period:
2003-2013
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Generally well-regarded for reliability and utility in its class.
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