Kawasaki KX250 F 1994-2007 Service Repair Manual

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Typ: Motorcycle

Anbieter:

Art.-Nr: 142569

Stichworte: 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 F Models Kawasaki KX250 F Motorcycle Motorcycles

Produktvarianten

Beschreibung

This manual covers the Kawasaki KX250F, a dedicated Motocross Competition Bike produced between 1994 and 2007. Known for its strong lineage in motocross racing, the KX250F from this generation embodies Kawasaki's commitment to performance and rider-centric engineering. These models are characterized by their potent 249 cc two-stroke engines, advanced suspension systems designed for demanding terrain, and lightweight, rigid chassis, all contributing to their competitive edge on the track. This comprehensive resource details the engineering quality and reliability that have made the KX line a formidable presence in the sport. This Service & Repair Manual provides in-depth coverage for all aspects of the Kawasaki KX250F from 1994 to 2007. It serves as an essential guide for owners and technicians, detailing everything from routine scheduled maintenance, fluid changes, and filter replacements to complex engine disassembly, transmission service, suspension overhaul, and electrical system diagnosis. The manual includes crucial technical specifications, troubleshooting guides, and repair procedures, all presented with factory-level detail. Its fully bookmarked and searchable format ensures quick access to information, enabling efficient and accurate maintenance and repair to keep your KX250F performing at its peak.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KX250F

Model Variant:

Motocross Competition Bike

Generation

Generation Name:

First Generation KX250F

Generation Years:

1994-2007

Codes

Chassis Code Range:

KLX250F/KX250F (specific year codes vary)

👋 Introduction

Market Position

Target Audience:

Kawasaki KX250F owners and technicians seeking comprehensive factory repair and maintenance information for models from 1994 to 2007.

Competitive Analysis

Value Proposition:

Provides the same authoritative factory data as used by authorized Kawasaki dealerships, ensuring accuracy and completeness for all service needs. Offers significant cost savings compared to official dealer services.

Key Features

Delivery Method:

Instant Download

Searchability:

Fully bookmarked and searchable PDF for quick access to specific information.

Printability:

Printable pages allow for convenient on-site referencing during repairs.

📋 Manual Details

Coverage Areas

Covered Years:

1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007

Page Count

Estimated Pages:

Substantial (comprehensive factory content, exact count not specified but implies full coverage)

Manual Type

Type:

Factory Service & Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

General Information, Periodic Maintenance, Fuel System, Cooling System, Engine Top End, Engine Right Side, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission

Chassis Systems:

Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame

Electrical Systems:

Electrical System

Additional Coverage:

Appendix

Procedures Included

Maintenance Procedures:

Scheduled maintenance, fluid changes, filter replacements, lubrication

Repair Procedures:

Engine disassembly/assembly, transmission service, brake caliper overhaul, suspension fork servicing, carburetor tuning/rebuild, electrical component diagnosis and repair

Troubleshooting:

Diagnostic charts and symptom-based troubleshooting guides

Specifications And Data:

Torque values, clearances, fluid capacities, electrical schematics, component measurements

Technical Depth

Depth:

Factory-level detail, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from routine maintenance to complete engine and chassis rebuilds.

📊 Manual Specifications

File Format

Digital Format:

File Enhancements:

Completely bookmarked and searchable

Print Quality

Printability:

All pages are printable

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

File Integrity

File Origin:

Real files, not scans

Compression

Archive Format:

WINRAR

Compatibility

Operating Systems:

Windows (95/98/ME/XP/vista/7), Linux, MAC

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 2-stroke, single-cylinder (This is a typical configuration for KX250 models of this era, though specific engine codes for each year should be cross-referenced within the manual)

Bore X Stroke:

Varies slightly by year; generally around 66.4 mm x 72.0 mm

Displacement:

249 cc

Carburetor:

Typically a Keihin PWK series carburetor (e.g., PWK39 for later models), specific size varies by year.

Ignition:

Digital CDI

Reed Valve System:

Motocross-specific reed valve induction for improved low-end torque and throttle response.

Performance

Horsepower Range:

Typically in the 45-50 HP range, varying by year and tuning.

Torque Range:

Specific torque figures not provided, but designed for strong mid-range power delivery.

Fuel System

Fuel Type:

Unleaded gasoline with appropriate octane rating (refer to manual for specific recommendations, typically 91+ octane or higher).

Fuel Tank Capacity:

Approximately 7.0 liters (1.8 US gal)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh, sequential

Clutch Type:

Wet, multi-plate

Features

Gear Ratios:

Specific gear ratios provided within the manual for each model year.

Transmission Fluid:

Dedicated transmission oil (refer to manual for exact specification, e.g., SAE 10W-40 API SE or SF, or specific Kawasaki recommendation).

📐 Dimensions

Exterior

Length:

Approximately 2165 mm (85.2 in)

Width:

Approximately 820 mm (32.3 in)

Height:

Approximately 1255 mm (49.4 in)

Wheelbase:

Approximately 1475 mm (58.1 in)

Weights

Dry Weight:

Around 97 kg (213.8 lbs), varies slightly by year.

Curb Weight:

Not typically advertised for motocross bikes, but would include fluids.

🛡️ Safety Features

Ratings

Safety Standards:

Designed for closed-course competition; not street-legal. Safety features focus on performance and rider control.

Active Features

Braking System:

Hydraulic disc brakes front and rear. Dual-piston caliper front, single-piston caliper rear. Specific rotor sizes and pad compounds detailed in manual.

Suspension System:

High-performance adjustable front forks (USD - Upside Down) and rear monoshock suspension with linkage system. Specific travel and adjustment details in manual.

Passive Features

Frame Construction:

Perimeter frame (typically aluminum for this era KX250F) designed for rigidity and light weight.

💡 Technology Features

Infotainment

Infotainment Features:

None (Designed as a pure competition motocross bike).

Driver Assistance

Assistance Systems:

None (Focus is on rider control and mechanical performance).

Connectivity

Connectivity Features:

None (No electronic connectivity features).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Frequent oil changes recommended based on riding hours/conditions. Typically every 5-10 hours of operation for high-performance use. Refer to manual for exact intervals.

Air Filter Cleaning:

Required after every few rides or in dusty conditions. Detailed cleaning and oiling procedure in manual.

Spark Plug Replacement:

Recommended every 20-30 hours of operation, or as needed based on inspection. Specific spark plug part numbers (e.g., NGK BR9EG) are provided.

Top End Rebuild:

Recommended every 20-40 hours of intensive racing. Manual details piston, ring, and cylinder inspection/replacement procedures.

Fluid Specifications

Engine Oil:

2-stroke premix oil. Specific oil/fuel ratio (e.g., 32:1 or 40:1) and oil type recommendations in manual.

Coolant:

Ethylene glycol-based coolant, 50/50 mix with distilled water. Specific capacity outlined in manual.

Brake Fluid:

DOT 4 hydraulic brake fluid. Capacity for front and rear systems provided.

Known Issues

Carburetor Tuning:

Can be sensitive to altitude, temperature, and jetting changes. Manual provides comprehensive tuning guides.

Clutch Wear:

Clutch plates may wear faster with aggressive riding; manual covers inspection and replacement.

Suspension Seals:

Fork and shock seals can degrade over time and with heavy use, requiring periodic replacement. Manual details seal replacement procedures.

📚 Vehicle History

Brand Heritage

Kawasaki Motorcycles:

Kawasaki has a long-standing and successful history in motocross racing, with the KX line being a dominant force in competition for decades.

Model Evolution

Kx250F Development:

The KX250F, particularly the 2-stroke variant covered here, underwent continuous development focusing on engine power, suspension performance, and chassis handling to meet the demands of professional motocross racing. This period saw significant advancements in motocross technology.

Production

Manufacturing Location:

Primarily Japan, though specific assembly locations may vary.

🏆 Awards & Recognition

Recognitions

Motocross Performance:

Kawasaki KX models of this era were consistently competitive and often featured in 'best of' lists and race wins in their respective classes, indicating strong performance and design.