Segment:
        
        
            Performance Motocross Motorcycle
        
     
    
        
            Target Audience:
        
        
            Competitive motocross racers and serious off-road enthusiasts seeking detailed maintenance and repair information.
        
     
    
    
        
            Competitors 2010:
        
        
            Honda CRF250R, Yamaha YZ250F, Suzuki RM-Z250, KTM 250 SX-F
        
     
    
    
        
            Engine Type:
        
        
            Lightweight, high-revving four-stroke engine with fuel injection.
        
     
    
        
            Suspension Technology:
        
        
            Advanced Showa SFF front forks and a sophisticated rear shock absorber for superior handling and adjustability.
        
     
    
        
            Chassis Design:
        
        
            Lightweight aluminum perimeter frame for optimal rigidity and agility.
        
     
    
    
        
            Coverage Benefit:
        
        
            Empowers owners and technicians to maintain, diagnose, and repair the KX250F with factory-level accuracy, maximizing performance and longevity.
        
     
 
    
    
    
        
            Engine Overhaul:
        
        
            Complete engine disassembly, inspection, repair, and reassembly procedures for the 249cc liquid-cooled, four-stroke, DOHC, four-valve engine.
        
     
    
        
            Fuel System:
        
        
            Detailed coverage of the fuel injection system, including injector cleaning, pump testing, sensor diagnostics (TPS, MAP, IAT, ECT), and ECU troubleshooting.
        
     
    
        
            Ignition System:
        
        
            Information on the digital DC-CDI ignition system, including ignition coil testing, spark plug specifications, and troubleshooting.
        
     
    
        
            Transmission And Drivetrain:
        
        
            Coverage of the constant mesh, 5-speed sequential transmission, clutch operation (hydraulic), final drive chain adjustment, and gearbox disassembly.
        
     
    
        
            Suspension Front:
        
        
            In-depth procedures for the Showa Separate Function Front Fork (SFF) with 48mm inner tubes, including oil level, damping adjustments, seal replacement, and spring installation.
        
     
    
        
            Suspension Rear:
        
        
            Comprehensive guide for the Showa shock absorber with adjustable spring preload, compression, and rebound damping, including linkage disassembly and lubrication.
        
     
    
        
            Braking System:
        
        
            Details on front and rear hydraulic disc brakes, including caliper inspection, pad replacement, fluid bleeding, master cylinder maintenance, and rotor specifications.
        
     
    
        
            Electrical System:
        
        
            Wiring diagrams, fuse box information, battery maintenance, charging system testing (stator, regulator/rectifier), headlight, taillight, and switchgear troubleshooting.
        
     
    
        
            Cooling System:
        
        
            Radiator inspection, hose replacement, thermostat operation, water pump maintenance, and coolant specifications.
        
     
    
        
            Chassis And Frame:
        
        
            Frame inspection, steering head bearing service, swingarm maintenance, and general chassis component checks.
        
     
    
    
        
            Routine Maintenance:
        
        
            Oil and filter changes, air filter cleaning/replacement, spark plug inspection, chain lubrication and adjustment, tire pressure checks, and general bolt torque checks.
        
     
    
        
            Troubleshooting Guide:
        
        
            Systematic diagnostic procedures for common issues such as hard starting, poor performance, electrical faults, and suspension problems.
        
     
    
        
            Major Repairs:
        
        
            Detailed instructions for engine rebuilds, transmission overhauls, carburetor tuning (if applicable to specific models, but this is FI), and suspension component rebuilding.
        
     
    
        
            Component Replacement:
        
        
            Step-by-step guides for replacing wear items and major components like brake pads, clutch plates, wheel bearings, and cables.
        
     
    
        
            Torque Specifications:
        
        
            Essential torque values for all critical fasteners, ensuring proper assembly and preventing component damage.
        
     
    
    
        
            Depth Level:
        
        
            Comprehensive, covering everything from basic pre-ride checks to full engine and transmission rebuilds, suitable for professional mechanics and experienced DIY enthusiasts.
        
     
    
        
            Diagnostic Capabilities:
        
        
            Advanced diagnostics for the fuel injection system and electrical components, including sensor outputs and error code interpretation.
        
     
 
    
    
    
        
            Engine Type:
        
        
            249cc liquid-cooled, four-stroke, DOHC, four-valve single-cylinder
        
     
    
        
            Bore X Stroke:
        
        
            77.0 mm x 53.6 mm
        
     
    
        
            Compression Ratio:
        
        
            12.8:1
        
     
    
        
            Valve Train:
        
        
            DOHC, four valves
        
     
    
    
        
            Horsepower:
        
        
            Estimated 37-40 HP (at crank, varies by region and dyno)
        
     
    
        
            Torque:
        
        
            Estimated 20-22 lb-ft (at crank, varies by region and dyno)
        
     
    
    
        
            Fuel Delivery:
        
        
            Fuel Injection (DFI) with 43mm Keihin throttle body
        
     
    
        
            Fuel Type:
        
        
            Unleaded premium gasoline, 91 octane or higher
        
     
    
    
        
            Oil Type:
        
        
            SAE 10W-40 API SG or SH motorcycle oil with JASO MA certification
        
     
    
        
            Oil Capacity W Filter:
        
        
            1.10 L (1.1 US qt)
        
     
 
    
    
    
        
            Type:
        
        
            Constant mesh, 5-speed sequential
        
     
    
        
            Clutch:
        
        
            Wet, multi-disc, hydraulic actuation
        
     
    
        
            Final Drive:
        
        
            Sealed chain, RK520MS0, 112 links
        
     
    
    
        
            Gear Ratios:
        
        
            1st: 2.750 (33/12), 2nd: 2.000 (32/16), 3rd: 1.556 (28/18), 4th: 1.250 (25/20), 5th: 1.000 (23/23)
        
     
    
        
            Transmission Oil:
        
        
            Uses engine oil (refer to engine oil specifications)
        
     
 
    
    
    
        
            Engine Oil Change:
        
        
            Every 15 hours of use or annually, whichever comes first. (Refer to manual for specific riding conditions).
        
     
    
        
            Air Filter Cleaning:
        
        
            After every few rides, or more frequently in dusty conditions. (Refer to manual for detailed cleaning procedure).
        
     
    
        
            Spark Plug Inspection:
        
        
            Every 15 hours of use.
        
     
    
        
            Chain Lubrication Adjustment:
        
        
            Every 5-10 hours of use, or as needed based on slack.
        
     
    
    
        
            Engine Oil Spec:
        
        
            SAE 10W-40 API SG or SH, JASO MA
        
     
    
        
            Coolant Spec:
        
        
            Permanent type antifreeze coolant with a 50/50 mix of distilled water.
        
     
    
        
            Brake Fluid Spec:
        
        
            DOT 4 hydraulic brake fluid
        
     
    
    
        
            Common Wear Items:
        
        
            Clutch plates, brake pads, chain and sprockets, wheel bearings, fork seals, and piston rings are common wear items on high-performance motocross bikes.
        
     
    
        
            Potential Engine Concerns:
        
        
            While generally robust, diligent adherence to maintenance schedules is crucial to prevent premature wear on critical engine components like the piston and valves due to the high-stress nature of motocross.
        
     
 
    
    
    
        
            Kawasaki Motocross Legacy:
        
        
            Kawasaki has a long and successful history in professional motocross, with numerous championships and technological innovations.
        
     
    
    
        
            Kx250F Evolution Prior To 2010:
        
        
            The KX250F has seen significant development, moving from carbureted models to the introduction of fuel injection in preceding years, enhancing performance and rider usability.
        
     
    
        
            2010 Kx250F Updates:
        
        
            The 2010 model saw refinements in its fuel injection mapping, suspension tuning, and chassis improvements to maintain its competitive edge.
        
     
    
    
        
            Manufacturing Location:
        
        
            Japan