Model Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Vehicle Type:
Motocross Motorcycle
Engine Type:
2-Stroke, Single-Cylinder
Manual Product Name:
Download Now KX65 KX 65 00-07 Service Repair Workshop Manual Instant Download PDF
Manual Format Identifier:
PDF
Target Audience:
Enthusiast riders, mechanics, and owners performing their own maintenance and repairs
Application Segment:
Entry-level and intermediate motocross racing, trail riding
Key Competitors:
Yamaha YZ65, KTM 65 SX, Suzuki RM65 (previous models), Honda CR65 (discontinued)
Manual Advantage:
Provides essential technical information for keeping the KX65 in peak performance condition
Accessibility:
Instant download format offers immediate access to critical repair data
Primary Coverage:
Comprehensive service, repair, and workshop procedures
Secondary Coverage:
Maintenance schedules, troubleshooting, diagnostics, wiring diagrams, specifications
Estimated Page Count:
Likely 200-300 pages (typical for this type of manual, specific count not provided)
Manual Classification:
Workshop Service Repair Manual
Language Supported:
English
Downloadable Format:
Instant Download PDF
Engine Systems:
Engine assembly/disassembly, cylinder head, cylinder, piston, crankshaft, connecting rod, lubrication, cooling (air-cooled), ignition system, carburetor, exhaust system
Drivetrain Systems:
Clutch (wet multi-plate), transmission (6-speed constant mesh), final drive (chain)
Chassis Systems:
Frame, front suspension (telescopic fork), rear suspension (monoshock swingarm), steering system, wheels, hubs, spokes, tires
Brake Systems:
Front and rear hydraulic disc brakes, brake system maintenance, bleeding, component replacement
Electrical Systems:
Ignition coil, CDI unit, lighting (if applicable, often minimal on race bikes), wiring diagrams, troubleshooting electrical faults
Bodywork And Controls:
Handlebars, levers, footpegs, seat, fuel tank, fenders, plastics, cable routing and adjustment
Maintenance Procedures:
Routine checks, oil changes (2-stroke premix), air filter cleaning, chain adjustment, brake pad inspection, spark plug replacement, carburetor cleaning and adjustment
Repair Procedures:
Engine rebuilds, transmission overhauls, suspension fork servicing, brake caliper rebuilds, carburetor tuning, clutch adjustment
Troubleshooting Guides:
Diagnostic charts for common problems, starting issues, performance problems, electrical faults
Technical Adjustments:
Carburetor jetting, ignition timing (if adjustable), suspension sag, chain slack
Diagnostic Capabilities:
Advanced diagnostics for engine performance and electrical systems
Rebuild Instructions:
Detailed step-by-step instructions for complete engine and component rebuilds
Special Tools:
Identification of specific tools required for various procedures
Engine Displacement:
64.7 cm³ (3.95 cu in)
Bore X Stroke:
44.0 x 41.6 mm (1.73 x 1.64 in)
Engine Cooling:
Liquid-cooled (often mistakenly referred to as air-cooled due to smaller radiator, but it is liquid-cooled)
Compression Ratio:
Approximately 8.4:1 (varies slightly by year/region)
Horsepower Rating:
Approx. 10.5 HP @ 12,000 RPM (approximate, actual figures vary)
Torque Rating:
Approx. 6.5 Nm @ 10,000 RPM (approximate, actual figures vary)
Carburetor Model:
Keihin PWK28 (28mm slide valve)
Fuel Type:
Unleaded gasoline with 2-stroke oil premix
Recommended Premix Ratio:
50:1 (Gasoline: 2-Stroke Oil), consult manual for specific oil type
Ignition Type:
Digital CDI (Capacitor Discharge Ignition)
Transmission Oil Type:
Kawasaki Motorcycle Gear Oil SAE 10W-30 (or equivalent API GL-4 specification)
Transmission Oil Capacity:
0.65 L (0.69 US qt)
Safety Standards:
Designed for off-road use; no government safety ratings applicable like passenger vehicles.
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
Suspension System:
Adjustable suspension for rider control and terrain adaptation.
Ergonomics:
Designed for rider balance and control during aggressive riding.
Oil Change Interval:
As per manual: Transmission oil to be changed at regular intervals, typically every 10-15 hours of riding or annually.
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions (e.g., every few rides).
Spark Plug Replacement:
Recommended replacement typically every 20-30 hours of riding, or as needed based on condition.
Engine Oil Type:
High-quality 2-stroke oil, specifically designed for high-performance air-cooled or liquid-cooled 2-stroke engines. Consult manual for exact API/JASO rating.
Coolant Type:
Mixture of distilled water and permanent antifreeze (ethylene glycol based) for liquid-cooled engines. Consult manual for specific mixture ratio and type.
Carburetor Tuning Sensitivity:
The 2-stroke engine's carburetor can be sensitive to altitude and temperature changes, requiring periodic adjustments for optimal performance.
Clutch Wear:
Aggressive riding can lead to accelerated clutch plate wear; proper adjustment and regular inspection are crucial.
Suspension Servicing:
Regular fork seal inspection and oil changes are recommended to maintain suspension performance and prevent leaks.
2-Stroke Engine Maintenance:
Requires diligent attention to air-fuel mixture, spark plug condition, and proper oil premixing for longevity.
Kawasaki Legacy:
Kawasaki has a long and successful history in motocross and off-road racing, with the KX line being a prominent feature.
Kx65 Development:
The KX65 was developed as a competitive entry-level machine for junior motocross riders, focusing on performance, durability, and handling.
Production Period:
Introduced in 2000, the KX65 has seen continuous updates and remains a staple in its class.
