Kawasaki KXF 250 MOJAVE Service Repair Manual 1987-2004

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Typ: Atv

Anbieter:

Art.-Nr: 136859

Stichworte: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 ATV Kawasaki KXF 250 MOJAVE Mojave Models Powersports

Produktvarianten

Beschreibung

This manual provides comprehensive service and repair information for the KFX250 Mojave, covering model years from 1987 through 2004. The KFX250 Mojave is recognized as a capable sport ATV, offering approachable performance well-suited for recreational trail riding and entry-level to intermediate enthusiasts. Built with a reputation for powersports durability, this model is known for its reliable 249 cc air-cooled engine and user-friendly automatic clutch transmission, making it a popular choice in its segment, often compared to other sport ATVs of its era. This workshop service and repair manual is designed to assist owners, home mechanics, and professional technicians in maintaining and repairing their KFX250 Mojave. It details a wide array of systems, including engine overhaul, fuel system service, transmission and clutch operation, suspension and brake system maintenance, and electrical system diagnostics, complete with wiring diagrams. The manual also covers routine lubrication, adjustments, and replacement of wear items, along with troubleshooting guidance for common issues, ensuring the longevity and optimal performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KFX250 Mojave

Product Type:

Service Repair Manual

Product Name:

Kawasaki KFX250 Mojave Service Repair Manual 1987-2004

Codes

Model Code Range:

KFX250 (1987-2004)

👋 Introduction

Market Position

Vehicle Segment:

Sport ATV (All-Terrain Vehicle).

Target Market:

Recreational riders, entry-level to intermediate enthusiasts.

Competitive Analysis

Key Competitors:

Honda TRX250X/R, Yamaha Blaster YFS200, Suzuki LT-Z250 Quadsport.

Key Features

Manual Value Proposition:

Complete workshop coverage, PDF format for flexibility, cost-effective alternative to factory manuals.

Vehicle Strengths:

Reliable, approachable performance, good for trail riding and recreational use.

📋 Manual Details

Coverage Areas

Applicable Years:

1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004

Primary Application:

All KFX250 Mojave models within the specified year range.

Page Count

Estimated Page Count:

Comprehensive (Exact count not specified, but described as complete workshop manual).

Manual Type

Type:

Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, tuning, diagnostics, lubrication, cooling, performance.

Fuel System:

Carburetor service, fuel pump, fuel lines, filters, tank maintenance.

Transmission:

Clutch operation, gearbox, gear shifts, lubrication, troubleshooting.

Suspension:

Front forks (rebuild, oil changes), rear shock absorber, linkages, adjustment procedures.

Brakes:

Front and rear brake systems (hydraulic), caliper service, master cylinders, bleeding procedures, pad replacement.

Electrical System:

Ignition system, lighting, battery, charging system (stator, regulator/rectifier), starter motor, wiring diagrams.

Exhaust System:

Muffler, header pipe, heat shields, gaskets, inspection and replacement.

Cooling System:

Liquid cooling system (if applicable - KFX250 is air-cooled), coolant checks, radiator, fan (if equipped).

Emission Control Systems:

Air injection, PCV system (if equipped), compliance information.

Body:

Frame, fenders, plastics, seat, handlebars, controls, body panel removal and installation.

Lubrication Maintenance:

Oil change intervals, fluid types, lubrication points, general upkeep.

Heating Air Conditioning:

Not Applicable (Vehicle type does not feature these systems).

Procedures Included

Diagnostics:

Troubleshooting common problems, fault finding for engine, electrical, and mechanical systems.

Rebuilds:

Engine teardown and rebuild, carburetor overhaul, suspension component rebuilds.

Adjustments:

Carburetor jetting, valve clearance, brake lever free play, clutch cable adjustment.

Replacements:

Filters (air, oil), spark plugs, brake pads, cables, bearings, seals.

Inspections:

Pre-ride checks, regular service inspections, component wear analysis.

Wiring Diagrams:

Detailed electrical system schematics for easy troubleshooting and repair.

Technical Depth

Depth:

Comprehensive from basic maintenance to full engine and component rebuilds.

Target Audience:

DIY enthusiasts, home mechanics, professional technicians.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text within the PDF for quick information retrieval.

Print Quality

Printability:

Printable (all or selected pages) for hands-on use.

Image Quality:

High quality, with numerous pictures and diagrams.

Binding Type

Binding:

Not Applicable (Digital PDF format).

Paper Type

Paper Type:

Not Applicable (Digital PDF format).

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, air-cooled

Displacement:

249 cc

Bore X Stroke:

66.0 x 73.0 mm (Typical for this class)

Compression Ratio:

9.7:1 (Typical)

Performance

Horsepower Estimate:

Approx. 20-25 HP (Estimate based on class)

Torque Estimate:

Approx. 15-18 lb-ft (Estimate based on class)

Fuel System

Carburetor:

Mikuni VM32SS (Typical, may vary by year)

Fuel Type:

Unleaded gasoline

Lubrication

Oil Type:

SAE 10W-40 Motorcycle Oil (API SG or higher recommended)

Oil Capacity:

Approx. 1.9 L (1.6 US qt) (Check manual for exact figure)

🔧 Transmission

Standard

Transmission Type:

5-speed manual with automatic clutch (Centrifugal clutch)

Clutch Type:

Wet, multi-plate, automatic operation

Features

Drive System:

Chain drive, 2WD

📐 Dimensions

Exterior

Overall Length:

Approx. 1730 mm (68.1 in)

Overall Width:

Approx. 1140 mm (44.9 in)

Overall Height:

Approx. 1035 mm (40.7 in)

Weights

Dry Weight:

Approx. 170 kg (375 lbs)

Fuel Tank Capacity:

Approx. 9.0 L (2.4 US gal)

Wheelbase:

Approx. 1205 mm (47.4 in)

🛡️ Safety Features

Ratings

Crash Testing:

Not Applicable (ATV segment typically not subject to automotive crash ratings).

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Passive Features

Rollover Protection:

None (Standard for ATVs).

💡 Technology Features

Infotainment

Instrumentation:

Basic digital/analog display for speedometer, odometer, neutral indicator, high beam indicator.

Driver Assistance

Traction Control:

Not equipped.

Connectivity

Charging Port:

Typically not equipped as standard, aftermarket options may exist.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3000 km (1864 miles) or 6 months, or every 20 hours of operation (Refer to manual for exact recommendations).

Air Filter Cleaning:

Regularly, depending on riding conditions (e.g., every 500 km or 10 hours). Check manual.

Spark Plug Replacement:

Every 6000 km (3728 miles) or 12 months (Check manual for specific plug type and gap).

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Coolant Type:

KFX250 Mojave is air-cooled, no coolant required.

Known Issues

Common Wear Items:

Chain and sprockets, brake pads, wheel bearings, carburetor jets, swingarm bushings.

Carburetor Tuning:

Can be sensitive to altitude and temperature changes, requiring periodic adjustment.

Automatic Clutch Wear:

Centrifugal clutches can wear over time, especially with aggressive riding or improper maintenance.

📚 Vehicle History

Brand Heritage

Kawasaki Atv Legacy:

Kawasaki has a long history in powersports, including ATVs, known for performance and durability.

Model Evolution

Kxf250 Mojave Positioning:

Positioned as an entry-level to mid-range sport ATV, offering a blend of trail capability and recreational performance.

Production

Production Span:

1987-2004, indicating a long and successful production run with likely minor updates over the years.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Specific awards for the KFX250 Mojave are not widely documented, but it was a popular model in its segment.