Kawasaki Ninja EX250 2008-2012 Factory Service Repair Manual

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Typ: Motorcycle

Anbieter:

Art.-Nr: 96381

Stichworte: 2008 2009 2010 2011 2012 Kawasaki Misc Motorcycle Motorcycles Ninja EX250

Produktvarianten

Beschreibung

The Kawasaki Ninja EX250, also known as the Ninja 250R, is an entry-level sportbike celebrated for its lightweight agility, aerodynamic design, and user-friendly power delivery. Produced between 2008 and 2012, this model represents a significant evolution in Kawasaki's renowned Ninja sportbike family, featuring a more aggressive aesthetic with a modern fairing and dual headlights. It appeals to new riders, commuters, and budget-conscious enthusiasts seeking a sporty yet manageable motorcycle. Engineered for reliability and affordability, the Ninja EX250 offers a blend of performance and style that has earned it consistent industry acclaim. This comprehensive Factory Service Repair Manual, written in English and presented in a text-searchable format, covers the Kawasaki Ninja EX250 models from 2008 through 2012. It provides detailed, step-by-step instructions for maintenance, troubleshooting, and repair across all major motorcycle systems, including the engine, fuel, transmission, drivetrain, brakes, suspension, and electrical systems. The manual also includes essential technical specifications, torque values, fluid requirements, and diagnostic procedures. Its purpose is to equip owners, mechanics, and technicians with the knowledge necessary to maintain, diagnose, and repair the vehicle effectively, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Ninja EX250

Model Alias:

Ninja 250R

Codes

Product Code:

KA-EX250-0812-FSM

👋 Introduction

Market Position

Segment:

Entry-level sportbike, beginner-friendly motorcycle.

Target Audience:

New riders, commuters, budget-conscious enthusiasts seeking a reliable and sporty motorcycle.

Competitive Analysis

Key Competitors:

Honda CBR250R, Yamaha YZF-R25 (later model), Suzuki GS500F (larger displacement but similar role).

Key Features

Design Philosophy:

Lightweight, agile, aerodynamic fairing design, user-friendly power delivery.

Sales Appeal:

Affordability, fuel efficiency, manageable power, sporty aesthetics.

📋 Manual Details

Coverage Areas

Years:

2008, 2009, 2010, 2011, 2012

Regions:

Global (specific regional variations may exist and are typically covered)

Page Count

Approximate Pages:

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine disassembly, assembly, diagnosis, tuning, internal components (pistons, rings, valves, camshafts, crankshaft), cooling system, lubrication system.

Fuel System:

Carburetor system (cleaning, adjustment, jetting), fuel tank, fuel pump, fuel lines, fuel filter replacement.

Transmission:

Clutch system (operation, adjustment, replacement), gearbox internal components, gear shifting mechanisms, transmission fluid specifications and replacement.

Drivetrain:

Final drive (chain, sprockets) inspection, adjustment, and replacement; rear wheel hub assembly.

Brakes:

Front and rear brake systems (hydraulic), brake caliper service, brake pad replacement, brake fluid flush and replacement, master cylinder service, brake line inspection.

Suspension:

Front telescopic forks (oil change, seal replacement, spring inspection), rear monoshock absorber service, linkage inspection and lubrication, swingarm service.

Electrical System:

Ignition system (spark plugs, ignition coils, CDI unit), starting system (starter motor, starter solenoid, battery), charging system (alternator/stator, rectifier/regulator), lighting system (headlights, taillights, turn signals), instrumentation, wiring diagrams, troubleshooting electrical faults.

Chassis And Bodywork:

Frame inspection, body panel removal and installation, seat, handlebars, footpegs, fairing components, fuel tank mounting.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, chain lubrication and adjustment, brake adjustments, tire pressure checks, valve clearance checks and adjustment.

Troubleshooting:

Diagnostic procedures for common starting, running, and electrical issues; symptom-based troubleshooting guides.

Repair:

Detailed step-by-step instructions for component removal, repair, overhaul, and reassembly for all major motorcycle systems.

Technical Specifications:

Torque specifications for all fasteners, engine performance data, dimensional data, electrical specifications, fluid capacities.

Technical Depth

Depth:

Comprehensive (from basic rider maintenance to complete engine and transmission rebuilds).

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable (for quick information retrieval).

Print Quality

Quality:

High-resolution scans of original factory documents, ensuring clarity of diagrams and text.

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, four-stroke, DOHC, parallel-twin

Displacement:

248 cc (15.1 cu in)

Bore X Stroke:

55.0 x 52.4 mm

Compression Ratio:

11.0:1

Valve Train:

4 valves per cylinder

Performance

Horsepower Peak:

~30-32 hp @ 10,500 rpm (approximate, varies slightly by year and region)

Torque Peak:

~15-16 lb-ft @ 8,000 rpm (approximate, varies slightly by year and region)

Fuel System

Fuel Delivery:

Carburetor: Keihin CVK34 (dual carburetors)

Fuel Type:

Unleaded gasoline, minimum 87 octane

Cooling System

Cooling Method:

Liquid-cooled

Lubrication System

Oil Type:

API SG or SH, JASO MA certified 4-stroke motorcycle oil, SAE 10W-40 recommended (refer to manual for specific viscosity based on temperature).

Ignition

Ignition System:

Digital CDI (Capacitor Discharge Ignition)

Engine Management

Engine Control:

Mechanical (carburetor based)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Optional

Optional Transmission:

Features

Clutch Type:

Wet multi-disc

Final Drive:

O-ring sealed chain drive

Fluid Specifications

Transmission Oil Type:

API GL-1 Gear Oil SAE 80W-90 (refer to manual for exact specification and quantity).

📐 Dimensions

Exterior

Length:

Approx. 2005 mm (78.9 in)

Width:

Approx. 740 mm (29.1 in)

Height:

Approx. 1110 mm (43.7 in)

Wheelbase:

Approx. 1370 mm (53.9 in)

Ground Clearance:

Approx. 130 mm (5.1 in)

Weights

Dry Weight:

Approx. 150 kg (330.7 lbs)

Curb Weight:

Approx. 169 kg (372.6 lbs) (wet)

Fuel Capacity:

17.5 Liters (4.6 US gal)

🛡️ Safety Features

Ratings

Safety Standards:

Meets all applicable federal safety standards for motorcycles.

Active Features

Braking System:

Front: Hydraulic disc, Rear: Drum brake (some international markets may have optional rear disc).

Tires:

Front: 110/70-17, Rear: 130/70-17 (standard fitment).

Passive Features

Lighting:

Halogen headlamp, LED taillight, incandescent turn signals.

💡 Technology Features

Infotainment

Infotainment System:

Basic analog instrument cluster (speedometer, tachometer, fuel gauge, odometer, trip meter, coolant temperature warning light).

Driver Assistance

Not standard on most models in this year range. ABS was introduced on later Ninja 300 models.

Connectivity

Connectivity Features:

None.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 6,000 km (3,700 miles) or 6 months, whichever comes first. (Refer to manual for exact mileage and time).

Chain Lubrication Adjustment:

Every 1,000 km (600 miles) or after washing/rain riding. Check slack regularly.

Valve Clearance Check:

Every 12,000 km (7,500 miles) or 12 months.

Air Filter Cleaning:

Every 6,000 km (3,700 miles) or 6 months. Replace as needed.

Fluid Specifications

Coolant Type:

Kawasaki-specific coolant or equivalent anti-freeze/anti-corrosion mixture (e.g., ethylene glycol based) mixed 50/50 with distilled water. Capacity: Approx. 1.6 L.

Brake Fluid Type:

DOT 4 recommended for hydraulic brake systems.

Known Issues

Common Wear Items:

Brake pads, clutch plates, chain and sprockets, tires, fork seals, spark plugs.

Potential Problems:

Carburetor synchronization issues with mileage, carburetor jetting sensitivity to altitude or modifications, occasional coolant leaks if maintenance is neglected.

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki Heavy Industries has a long history of producing high-performance motorcycles, including iconic sportbikes and racing machines.

Model Evolution

Ninja Lineage:

The Ninja EX250 is part of Kawasaki's renowned Ninja sportbike family, known for delivering performance and style.

Generation Updates:

This generation (2008-2012) received a significant styling update with a more aggressive, modern fairing design, dual headlights, and improved aerodynamics compared to its predecessor.

Production

Manufacturing Location:

Primarily manufactured in Thailand for global markets.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Consistently praised for its value, reliability, and ease of use for new riders.

Ratings

Reliability Reputation:

Generally considered a reliable and durable motorcycle with proper maintenance.