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Kawasaki Prairie 360 Service Manual Repair 2003-2012 KVF360

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🏷️ Basic Information Identification Make: Kawasaki Model: Prairie 360 Model Code: KVF360 Generation Years Covered: 2003-2012 Codes Chassis Codes: KVF360A1-A10 (4x4), KVF360B1-B10 (2x4) 👋 Introduction Market Position Market Position: The...
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Kawasaki Prairie 360 Service Manual Repair 2003-2012 KVF360
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Prairie 360
Model Code:
KVF360
Generation
Years Covered:
2003-2012
Codes
Chassis Codes:
KVF360A1-A10 (4x4), KVF360B1-B10 (2x4)
👋 Introduction
Market Position
Market Position:
The Kawasaki Prairie 360 was a popular mid-size utility ATV known for its ruggedness and capability in various terrains. This service manual serves as an essential resource for owners and technicians seeking to maintain and repair these models.
Competitive Analysis
Competitive Analysis:
Competed with other mid-size utility ATVs from brands like Honda (e.g., FourTrax 350/420), Yamaha (e.g., Kodiak 400/450), and Polaris (e.g., Sportsman 400/500). The Prairie 360 was often lauded for its robust 4x4 system and reliable single-cylinder engine.
Key Features
Key Features:
Comprehensive coverage for 2WD and 4WD models, detailed illustrations and diagrams, searchability, printable format, instant download delivery.
📋 Manual Details
Coverage Areas
Coverage Summary:
Complete tear down and rebuild, maintenance, troubleshooting, diagnostics, electrical systems, engine, drivetrain, chassis, bodywork.
Page Count
Page Count:
494
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems:
Engine (including carburetor, ignition, lubrication, cooling), Transmission (including clutch, gears, reverse), Drivetrain (including drive shafts, CV joints, differentials, 4WD system), Suspension (front forks, rear shock absorber, swingarm), Brakes (hydraulic system, pads, rotors), Electrical System (lighting, starting system, charging system, wiring diagrams), Fuel System (fuel tank, fuel pump, carburetor tuning), Frame and Bodywork (plastics, fenders, seating, handlebars), Steering System, Wheels and Tires.
Procedures Included
Procedures:
Complete overhaul and rebuild procedures, routine maintenance schedules, troubleshooting guides for common problems (e.g., starting issues, no spark, fuel delivery problems), carburetor adjustment and cleaning, engine tuning, transmission servicing, brake bleeding and replacement, suspension adjustments, electrical system diagnosis, suspension component replacement, wheel and tire maintenance.
Technical Depth
Technical Depth:
Comprehensive. Covers detailed step-by-step repair instructions, exploded views, part diagrams, torque specifications for all fasteners, diagnostic procedures, and electrical schematics.
📊 Manual Specifications
File Format
File Format:
Adobe Acrobat PDF
Print Quality
Print Quality:
High Resolution, Sharable, Printable
Binding Type
Binding Type:
Digital Download (no physical binding)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 1-cylinder, liquid-cooled
Displacement:
362 cc
Bore X Stroke:
82.0 x 67.2 mm
Compression Ratio:
9.3:1
Valve Clearance:
Intake: 0.08-0.12 mm, Exhaust: 0.13-0.17 mm (Cold)
Performance
Horsepower:
Approx. 20-22 HP (varies by year and specific model tuning)
Torque:
Approx. 28-30 Nm (varies by year and specific model tuning)
Fuel System
Fuel System:
Carburetor
Carburetor Type:
Mikuni BSR34
Pilot Jet Size:
e.g., #17.5 (check manual for specific year/model)
Main Jet Size:
e.g., #130 (check manual for specific year/model)
Mixture Screw Turns Out:
e.g., 2.5 turns (check manual for specific year/model)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
3.1 US gal (11.7 L)
Lubrication
Engine Oil Type:
SAE 10W-40 API SG or SH
Engine Oil Capacity:
Approx. 1.7 L (with filter change)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Cooling
Cooling System:
Liquid-cooled
Coolant Type:
Kawasaki Performance Coolant or equivalent ethylene glycol-based coolant
Coolant Capacity:
Approx. 1.4 L
Starting
Starting System:
Electric Start / Recoil Starter (backup)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with 2-speed (High/Low) and Reverse
Features
Transmission Features:
Shaft drive, limited-slip front differential (4x4), locking rear differential (4x4).
Transmission Fluid
Transmission Fluid Type:
Kawasaki Gear Oil SAE 80W-90 (API GL-4)
Transmission Fluid Capacity:
Approx. 0.3 L (final gear case)
📐 Dimensions
Exterior
Overall Length:
Approx. 76.0 in (1930 mm)
Overall Width:
Approx. 44.7 in (1135 mm)
Overall Height:
Approx. 44.5 in (1130 mm)
Wheelbase:
Approx. 49.2 in (1250 mm)
Ground Clearance:
Approx. 6.7 in (170 mm)
Weights
Dry Weight:
Approx. 533 lbs (242 kg) for 4x4 model
Curb Weight:
Approx. 573 lbs (260 kg) for 4x4 model (with fluids)
Cargo
Front Rack Capacity:
242 lbs (110 kg)
Rear Rack Capacity:
441 lbs (200 kg)
Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Tire Pressure Psi:
Front: 5.0 psi, Rear: 5.0 psi (check manual for variations)
Wheels
Wheel Type:
Steel
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (ATVs are not rated by traditional automotive safety organizations like NHTSA or IIHS).
Active Features
Active Features:
Engine braking system (downhill assist), hydraulic disc brakes front and rear.
Passive Features
Passive Features:
Thumb throttle with safety lockout, hand-operated brake levers, foot-operated parking brake.
💡 Technology Features
Infotainment
Infotainment Features:
Basic instrumentation (speedometer, odometer, fuel gauge, neutral indicator, oil pressure light, high beam indicator).
Driver Assistance
Driver Assistance Features:
None (as expected for this class of utility ATV).
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3000 km or 1 year (whichever comes first)
Air Filter Cleaning:
Every 1000 km or 6 months
Spark Plug Replacement:
Every 6000 km or 2 years
Valve Clearance Check:
Every 6000 km or 2 years
Drive Belt Inspection:
Every 1000 km or 6 months
Fluid Specifications
Engine Oil Spec:
SAE 10W-40 API SG or SH
Brake Fluid Spec:
DOT 3 or DOT 4
Coolant Spec:
Kawasaki Performance Coolant or equivalent ethylene glycol-based
Gear Oil Spec:
SAE 80W-90 API GL-4
Known Issues
Known Issues:
Common issues can include carburetor performance degradation over time (requiring cleaning/rebuilding), CV joint boot wear and tear, potential voltage regulator failures, and occasional starter motor issues. The manual provides detailed troubleshooting for these.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Kawasaki has a long-standing reputation for producing reliable and capable powersports vehicles, including a strong presence in the ATV market since the 1980s.
Model Evolution
Model Evolution:
The Prairie line was a significant offering for Kawasaki, with the 360 model evolving from earlier Prairie iterations. It provided a balance of utility and performance for recreational riders and farm work. It was later succeeded by models like the Brute Force line.
Production
Production Years:
2003-2012
🏆 Awards & Recognition
Recognitions
Recognitions:
The Prairie 360 was generally well-regarded in its class for reliability and utility. Specific awards are not commonly documented for this model year range of ATVs.
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