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KAWASAKI TERYX 750 FI 4X4 SPORT Full Service & Repair Manual 2008-2009

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The Kawasaki Teryx 750 FI 4x4 Sport, produced between 2008 and 2009, represents a robust and capable side-by-side utility vehicle. Engineered with a powerful V-twin engine featuring fuel injection for...
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KAWASAKI TERYX 750 FI 4X4 SPORT Full Service & Repair Manual 2008-2009
The Kawasaki Teryx 750 FI 4x4 Sport, produced between 2008 and 2009, represents a robust and capable side-by-side utility vehicle. Engineered with a powerful V-twin engine featuring fuel injection for enhanced performance and efficiency, this model offers selectable 2WD/4WD capability, independent suspension, and a durable chassis designed for demanding off-road conditions. Its design prioritizes reliability and a high level of performance, making it a strong contender in the utility ATV segment for recreational riding and practical work applications. This comprehensive Factory Service Repair Workshop Manual provides all necessary information for the repair, servicing, and troubleshooting of your Kawasaki Teryx 750 FI 4x4 Sport. It covers every system, from the engine and transmission to the drivetrain, suspension, brakes, and electrical systems, detailing routine maintenance, repair procedures, and diagnostic techniques. With hundreds of pages of factory-level detail, including photos and diagrams, this manual is an indispensable resource for owners and technicians aiming to maintain the optimal performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Teryx 750 FI 4x4
Model Variant:
Sport
Year:
2008-2009
Codes
Chassis Code Series:
KRF750
👋 Introduction
Market Position
Segment:
High-performance utility ATV (SxS)
Target Audience:
Off-road enthusiasts, recreational riders, utility users requiring robust performance
Competitive Analysis
Competitors:
Polaris RZR, Yamaha Rhino, Can-Am Commander
Key Features
Vehicle Strengths:
Powerful V-twin engine, selectable 2WD/4WD, independent suspension, fuel injection
Manual Value Proposition:
Provides factory-level repair and maintenance information, empowering owners and independent shops
📋 Manual Details
Coverage Areas
Coverage:
All repair, servicing, and troubleshooting procedures
Page Count
Page Count Estimate:
Hundreds of pages (exact count not specified but described as comprehensive)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (implied by product description and typical industry standards for North American market)
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, timing, cooling, lubrication, fuel injection
Transmission:
Clutch, gearbox, final drive, lubrication
Drivetrain:
4x4 system, CV joints, driveshafts, differential
Suspension:
Front and rear suspension components, shock absorbers, control arms, steering components
Brakes:
Brake system diagnosis, pad replacement, caliper service, fluid bleeding
Electrical System:
Ignition, starting, charging, lighting, sensors, wiring diagrams, ECU troubleshooting
Fuel System:
Fuel pump, injectors, throttle body, fuel pressure, emissions control
Cooling System:
Radiator, fan, thermostat, coolant flow, flushing procedures
Body And Frame:
Frame inspection, body panels, seats, controls, bodywork repair
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication, spark plug checks, air filter service
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, error code interpretation
Repair Procedures:
Step-by-step instructions for component replacement and repair
Overhaul Procedures:
Complete engine and transmission rebuild instructions
Diagnostic Procedures:
Electrical system testing, fuel system pressure tests, compression tests
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY users
Visuals:
Hundreds of detailed photos and exploded diagrams
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Licensing
Usage Rights:
Unlimited usage on multiple computers, lifetime access, no expiry dates
Compatibility
Operating Systems:
Windows and MAC compatible
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, 4-stroke, SOHC, 4 valves per cylinder
Displacement:
749 cc (45.7 cu in)
Bore X Stroke:
85.0 x 66.0 mm (3.35 x 2.60 in)
Performance
Horsepower Estimate:
Approximately 48-50 HP (exact figures vary by source and tuning)
Torque Estimate:
Approximately 44-46 lb-ft (exact figures vary by source and tuning)
Fuel System
Fuel Delivery:
Fuel Injection (DFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Cooling System
Cooling Method:
Liquid-cooled
Ignition
Ignition System:
Digital CDI
Lubrication
Oil Type Recommendation:
SAE 10W-40 API SG or higher (check specific manual for exact specification)
Oil Capacity:
Approx. 2.0 L (2.1 US qt) (with filter change, check manual for exact capacity)
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with high/low range and reverse
Drive System:
Selectable 2WD/4WD with limited-slip front differential
Features
Engagement Mechanism:
Shaft drive, sealed constant velocity (CV) joints
Lubrication
Gear Oil Type Recommendation:
Kawasaki Genuine Gear Oil SAE 80W-90 API GL-4 (check specific manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 2,730 mm (107.5 in)
Width:
Approx. 1,485 mm (58.5 in)
Height:
Approx. 1,905 mm (75.0 in)
Wheelbase:
Approx. 1,820 mm (71.7 in)
Weights
Curb Weight:
Approx. 283 kg (624 lbs)
Cargo
Cargo Bed Capacity:
Approx. 110 kg (243 lbs)
Towing
Towing Capacity:
Approx. 567 kg (1,250 lbs) (check specific model and region for exact limits)
Wheels And Tires
Front Tire Size:
26 x 8-12 (typical for Sport model, check manual for exact specification)
Rear Tire Size:
26 x 11-12 (typical for Sport model, check manual for exact specification)
Wheel Bolt Pattern:
4/110 mm (standard for many Japanese ATVs)
🛡️ Safety Features
Ratings
Safety Standards:
Meets ANSI/SVIA standards for recreational off-highway vehicles
Active Features
Braking System:
Hydraulic disc brakes front and rear
Parking Brake:
Mechanical disc brake
Passive Features
Roll Over Protection:
ROPS (Roll-Over Protective Structure) compliant frame
Seat Belts:
Three-point seat belts standard (as per SxS classification)
Lighting
Headlights:
Dual LED headlights
Taillights:
LED taillight/brake light
💡 Technology Features
Infotainment
Instrument Cluster:
Digital meter with speedometer, odometer, trip meter, fuel gauge, clock, 2WD/4WD indicator, transmission position indicator (if applicable)
Driver Assistance
Throttle Control:
Electronic Fuel Injection (EFI) for precise throttle response and performance optimization
Connectivity
Diagnostic Ports:
Diagnostic connector for ECU access and fault code retrieval
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 60 hours or 6 months, whichever comes first (check manual for precise interval)
Air Filter Cleaning:
Every 30 hours or 3 months; replace as needed (check manual)
Spark Plug Inspection:
Every 60 hours or 6 months (check manual)
Cv Joint Boots:
Inspect every 30 hours or 3 months for tears or damage (critical for drivetrain longevity)
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for exact specification)
Coolant Type:
Kawasaki Performance-Spec Coolant or equivalent ethylene glycol-based antifreeze (50/50 mix with distilled water)
Known Issues
Common Wear Items:
CV boots, drive belts (CVT), suspension bushings, wheel bearings
Potential Weaknesses:
Early models may have had some issues with fuel pump durability or initial ECU mapping requiring updates (covered in service bulletins, accessible via this manual's troubleshooting).
📚 Vehicle History
Brand Heritage
Brand Legacy:
Kawasaki Heavy Industries, Ltd. has a long history in powersports, known for performance and durability.
Model Evolution
Predecessor:
Kawasaki Teryx 750 (earlier models without FI or specific Sport trim)
Key Updates For These Years:
Introduction of fuel injection for improved throttle response and efficiency, Sport model often featured enhanced suspension or styling.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Not specifically documented for this model year in public records, but praised for its ruggedness and V-twin power in enthusiast reviews.
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