Segment:
High-performance utility ATV (SxS)
Target Audience:
Off-road enthusiasts, recreational riders, utility users requiring robust performance
Competitors:
Polaris RZR, Yamaha Rhino, Can-Am Commander
Vehicle Strengths:
Powerful V-twin engine, selectable 2WD/4WD, independent suspension, fuel injection
Manual Value Proposition:
Provides factory-level repair and maintenance information, empowering owners and independent shops
Coverage:
All repair, servicing, and troubleshooting procedures
Page Count Estimate:
Hundreds of pages (exact count not specified but described as comprehensive)
Type:
Factory Service Repair Workshop Manual
Language:
English (implied by product description and typical industry standards for North American market)
Format:
Digital Download (PDF)
Engine:
Complete engine overhaul, diagnosis, timing, cooling, lubrication, fuel injection
Transmission:
Clutch, gearbox, final drive, lubrication
Drivetrain:
4x4 system, CV joints, driveshafts, differential
Suspension:
Front and rear suspension components, shock absorbers, control arms, steering components
Brakes:
Brake system diagnosis, pad replacement, caliper service, fluid bleeding
Electrical System:
Ignition, starting, charging, lighting, sensors, wiring diagrams, ECU troubleshooting
Fuel System:
Fuel pump, injectors, throttle body, fuel pressure, emissions control
Cooling System:
Radiator, fan, thermostat, coolant flow, flushing procedures
Body And Frame:
Frame inspection, body panels, seats, controls, bodywork repair
Routine Maintenance:
Oil changes, filter replacements, lubrication, spark plug checks, air filter service
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, error code interpretation
Repair Procedures:
Step-by-step instructions for component replacement and repair
Overhaul Procedures:
Complete engine and transmission rebuild instructions
Diagnostic Procedures:
Electrical system testing, fuel system pressure tests, compression tests
Depth:
Comprehensive factory-level detail, suitable for professional mechanics and advanced DIY users
Visuals:
Hundreds of detailed photos and exploded diagrams
Printability:
Printable (single pages or entire manual)
Binding Type:
Not Applicable (Digital Download)
Paper Type:
Not Applicable (Digital Download)
Usage Rights:
Unlimited usage on multiple computers, lifetime access, no expiry dates
Operating Systems:
Windows and MAC compatible
Engine Type:
V-twin, 4-stroke, SOHC, 4 valves per cylinder
Displacement:
749 cc (45.7 cu in)
Bore X Stroke:
85.0 x 66.0 mm (3.35 x 2.60 in)
Horsepower Estimate:
Approximately 48-50 HP (exact figures vary by source and tuning)
Torque Estimate:
Approximately 44-46 lb-ft (exact figures vary by source and tuning)
Fuel Delivery:
Fuel Injection (DFI)
Fuel Type:
Unleaded gasoline, minimum 87 octane
Cooling Method:
Liquid-cooled
Ignition System:
Digital CDI
Oil Type Recommendation:
SAE 10W-40 API SG or higher (check specific manual for exact specification)
Oil Capacity:
Approx. 2.0 L (2.1 US qt) (with filter change, check manual for exact capacity)
Transmission Type:
CVT (Continuously Variable Transmission) with high/low range and reverse
Drive System:
Selectable 2WD/4WD with limited-slip front differential
Engagement Mechanism:
Shaft drive, sealed constant velocity (CV) joints
Gear Oil Type Recommendation:
Kawasaki Genuine Gear Oil SAE 80W-90 API GL-4 (check specific manual for exact specification)
Length:
Approx. 2,730 mm (107.5 in)
Width:
Approx. 1,485 mm (58.5 in)
Height:
Approx. 1,905 mm (75.0 in)
Wheelbase:
Approx. 1,820 mm (71.7 in)
Curb Weight:
Approx. 283 kg (624 lbs)
Cargo Bed Capacity:
Approx. 110 kg (243 lbs)
Towing Capacity:
Approx. 567 kg (1,250 lbs) (check specific model and region for exact limits)
Front Tire Size:
26 x 8-12 (typical for Sport model, check manual for exact specification)
Rear Tire Size:
26 x 11-12 (typical for Sport model, check manual for exact specification)
Wheel Bolt Pattern:
4/110 mm (standard for many Japanese ATVs)
Safety Standards:
Meets ANSI/SVIA standards for recreational off-highway vehicles
Braking System:
Hydraulic disc brakes front and rear
Parking Brake:
Mechanical disc brake
Roll Over Protection:
ROPS (Roll-Over Protective Structure) compliant frame
Seat Belts:
Three-point seat belts standard (as per SxS classification)
Headlights:
Dual LED headlights
Taillights:
LED taillight/brake light
Instrument Cluster:
Digital meter with speedometer, odometer, trip meter, fuel gauge, clock, 2WD/4WD indicator, transmission position indicator (if applicable)
Throttle Control:
Electronic Fuel Injection (EFI) for precise throttle response and performance optimization
Diagnostic Ports:
Diagnostic connector for ECU access and fault code retrieval
Engine Oil Change:
Every 60 hours or 6 months, whichever comes first (check manual for precise interval)
Air Filter Cleaning:
Every 30 hours or 3 months; replace as needed (check manual)
Spark Plug Inspection:
Every 60 hours or 6 months (check manual)
Cv Joint Boots:
Inspect every 30 hours or 3 months for tears or damage (critical for drivetrain longevity)
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for exact specification)
Coolant Type:
Kawasaki Performance-Spec Coolant or equivalent ethylene glycol-based antifreeze (50/50 mix with distilled water)
Common Wear Items:
CV boots, drive belts (CVT), suspension bushings, wheel bearings
Potential Weaknesses:
Early models may have had some issues with fuel pump durability or initial ECU mapping requiring updates (covered in service bulletins, accessible via this manual's troubleshooting).
Brand Legacy:
Kawasaki Heavy Industries, Ltd. has a long history in powersports, known for performance and durability.
Predecessor:
Kawasaki Teryx 750 (earlier models without FI or specific Sport trim)
Key Updates For These Years:
Introduction of fuel injection for improved throttle response and efficiency, Sport model often featured enhanced suspension or styling.