This manual covers the Versys KLE650, produced from 2010 to 2012. The Versys is a versatile, mid-weight sport-touring motorcycle known for its agile handling and comfortable ergonomics, blending performance with long-distance capability. It is powered by a liquid-cooled, 4-stroke, DOHC, 4-valve parallel-twin engine with a displacement of 649 cc, delivering a balanced and responsive riding experience. The manufacturer has a strong heritage in producing reliable and performance-oriented motorcycles, with the Versys line being a testament to their engineering quality.
This comprehensive Service Repair Workshop Manual provides detailed information for the maintenance, repair, and troubleshooting of your Versys KLE650. It includes general information, routine maintenance procedures, periodic checks, lubrication schedules, and specifications for all major systems, including the engine, fuel system, cooling system, transmission, drive chain, chassis, steering, shocks, and electrical system. With step-by-step instructions, clear diagrams, illustrations, and wiring schematics, this manual is an essential resource for owners, mechanics, and technicians to ensure the optimal performance and longevity of the vehicle.
Target Audience:
Kawasaki Versys KLE650 owners with basic mechanical skills, independent auto service professionals, and dealership technicians.
Value Proposition:
Provides the same information as official dealer service manuals, enabling significant cost savings on maintenance and repairs.
Content Quality:
Accurate, clear, and concise text with diagrams, illustrations, wiring schematics, and specifications.
Usability:
Step-by-step instructions for ease of use, even for those with limited mechanical experience. Printable pages for workshop convenience.
Primary Coverage:
Service, Repair, Workshop
Included Topics:
General information, Routine maintenance, Periodic checks and adjustments, Lubrication, Cooling system, Transmission, Drive chain, Sprockets, Engine specifications, Engine removal and installation, Fuel system, Steering system, Shocks, Body work, Intake & Exhaust, Electrical system, Advanced troubleshooting, Wiring diagram
Estimated Pages:
Extensive (exact number not specified but described as 'full service and repair instruction')
Type:
Service Repair Workshop Manual
File Format:
PDF Download
Engine Systems:
Engine specifications, Engine removal and installation, Fuel system, Cooling system, Intake & Exhaust
Drivetrain Systems:
Transmission, Drive chain, Sprockets
Chassis Systems:
Steering system, Shocks, Body Work
Electrical Systems:
Electrical system, Wiring Diagram
Maintenance Procedures:
Routine Maintenance, Periodic checks and adjustments, Lubrication, Fluid changes (oil, coolant), Filter replacement
Repair Procedures:
Step-by-step repair instructions for all major components, Engine repair, Transmission repair, Chassis repair, Electrical system troubleshooting and repair
Troubleshooting:
Advanced Troubleshooting, Diagnostic procedures
Depth:
Comprehensive, covering all aspects from basic maintenance to in-depth repairs and diagnostics, equivalent to factory dealership service manuals.
Compatibility:
All Versions of Windows AND Mac
Printability:
Yes, all pages are printable
Binding:
N/A (Digital PDF format)
Paper Quality:
N/A (Digital PDF format)
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 4-valve parallel-twin
Displacement:
649 cc (cubic centimeters)
Bore X Stroke:
83.0 x 60.0 mm (millimeters)
Compression Ratio:
10.6:1 (typical for this generation)
Fuel Delivery:
Fuel Injection
Ignition System:
Digital CDI
Transmission Type:
6-speed constant mesh
Optional Transmission:
Not applicable for this model/manual.
Clutch Type:
Wet, multiple-disc
Final Drive:
Sealed chain
Length:
Approx. 2,105 mm (82.9 in)
Width:
Approx. 820 mm (32.3 in)
Height:
Approx. 1,330 mm (52.4 in)
Curb Weight:
Approx. 205 kg (452 lbs)
Fuel Tank Capacity:
19 Liters (5.0 US gal)
Safety Ratings:
N/A (Motorcycle safety is typically assessed through regulatory standards and independent testing, not standardized crash ratings like cars).
Braking System:
Dual 300mm petal discs front, Single 220mm petal disc rear. ABS may be an option depending on market.
Lighting:
Halogen headlights, LED tail light.
Instrumentation:
Digital speedometer, analog tachometer, gear position indicator, fuel gauge, clock, odometer, trip meters, indicator lights.
ABS:
Optional ABS available on some models/markets for enhanced braking safety.
Connectivity Features:
N/A (Basic motorcycle electronics).
Oil Change Interval:
Typically every 4,000 miles or 6 months, whichever comes first (refer to manual for exact specifications).
Spark Plug Replacement:
Often around 7,500 - 15,000 miles, depending on plug type (refer to manual).
Valve Clearance Check:
Typically at 15,000 or 26,600-mile intervals (refer to manual for precise recommendations).
Engine Oil Type:
SAE 10W-40 API SG or SH, JASO MA (refer to manual for exact OEM specification).
Coolant Type:
Permanent type antifreeze with high-quality water (50/50 mix), refer to manual for specific KAWASAKI coolant or equivalent.
Common Wear Items:
Chain and sprockets, brake pads, tires, fork seals, clutch plates.
Potential Troubleshooting Areas:
Fuel injection system cleaning, cooling system leaks, electrical connections, suspension adjustments.
Kawasaki Heritage:
Kawasaki Heavy Industries has a long-standing reputation for producing reliable and performance-oriented motorcycles across various categories, including sportbikes, cruisers, and adventure touring.
Versys Lineage:
The Versys (Virtual EXperience) platform was introduced to offer a versatile, mid-weight sport-touring machine blending performance with long-distance comfort and agility. The 650cc parallel-twin engine, shared with models like the Ninja 650, provides a strong foundation for this versatile package.
Manufacturing Origin:
Japan (primary)
Model Awards:
N/A (Specific awards for this model year are not widely publicized, but the Versys line is generally well-regarded for its versatility and value).
