KAWASAKI VN 1700 Classic TOURER 2009-2012 Service Repair Manual

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Art.-Nr: 102975

Stichworte: 2009 2010 2011 2012 Kawasaki Misc Motorcycle Motorcycles VN 1700 Classic TOURER

Produktvarianten

Beschreibung

The VN1700 Classic Tourer, produced between 2009 and 2012, is a V-twin cruiser designed for comfortable long-distance riding. It combines classic styling with modern amenities, including a factory-equipped windscreen, comfortable seating, and integrated saddlebags. This model is powered by a 1700 cc liquid-cooled V-twin engine delivering robust torque, paired with a 6-speed transmission and a reliable belt drive. Known for its smooth ride and substantial road presence, the VN1700 Classic Tourer offers an engaging experience for riders who appreciate a blend of traditional cruiser aesthetics and practical touring capabilities, positioning it as a strong contender in its class. This comprehensive factory service manual provides essential information for owners, technicians, and enthusiasts of the VN1700 Classic Tourer. Covering over 800 pages of detailed content, it offers complete overhaul and diagnostic procedures for the engine, transmission, fuel system, and electrical system. The manual includes in-depth guidance on chassis components, suspension, brakes, and bodywork, along with troubleshooting charts for common faults and step-by-step instructions with diagrams for all maintenance and repair tasks. It is an indispensable resource for ensuring the vehicle is maintained and repaired to factory standards, covering everything from routine oil changes to complex engine rebuilds and electrical system diagnostics.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

VN1700 Classic Tourer

Codes

Chassis Codes:

VN1700

Generation

Generation Years:

2009-2012

👋 Introduction

Market Position

Category:

Cruiser Motorcycle

Target Audience:

Owners, Technicians, Enthusiasts of Kawasaki VN1700 Classic Tourer

Competitive Analysis

Competitors:

Honda Shadow, Yamaha V-Star, Indian Chief

Key Features

Vehicle Type:

V-Twin Cruiser with Touring Capabilities

Touring Amenities:

Factory-equipped windscreen, comfortable seating, saddlebags

Manual Value Proposition

Value:

Essential resource for maintaining, diagnosing, and repairing the VN1700 Classic Tourer to factory standards.

📋 Manual Details

Coverage Areas

Engine:

Complete Engine Overhaul and Diagnosis

Transmission:

Gearbox Inspection, Repair, and Clutch Service

Fuel System:

Fuel Injection System, Throttle Bodies, Fuel Pump

Electrical System:

Wiring Diagrams, Ignition, Lighting, Charging System

Chassis:

Frame, Suspension (Front & Rear), Steering, Wheels, Tires

Brakes:

Front & Rear Brake Systems, ABS (if equipped)

Bodywork:

Fairing, Saddlebags, Seats, Body Panels, Ergonomics

Troubleshooting:

Diagnostic Procedures and Common Faults

Page Count

Approximate Pages:

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Cylinder Head, Valve Train, Piston Assembly, Crankshaft, Lubrication System

Engine Management:

ECU, Sensors (TPS, MAP, IAT, Knock), Injectors, Ignition Coils, Fuel Pump Control

Powertrain:

Clutch Assembly, Primary Drive, Transmission Gears, Final Drive (Belt Drive)

Charging System:

Stator, Regulator/Rectifier, Battery

Ignition System:

Spark Plugs, Ignition Timing, CDI Unit

Cooling System:

Radiator, Fan, Thermostat, Coolant Flow

Exhaust System:

Exhaust Pipes, Mufflers, Oxygen Sensors (if applicable)

Suspension Front:

Fork Disassembly, Reassembly, Oil Specifications, Spring Rates

Suspension Rear:

Shock Absorber Adjustment, Linkage Maintenance, Bushings

Brakes Front:

Caliper Service, Rotor Inspection, Pad Replacement, Master Cylinder

Brakes Rear:

Caliper Service, Rotor Inspection, Pad Replacement

Steering Head:

Bearing Service, Adjustment

Wheels Tires:

Wheel Bearing Service, Tire Pressure, Tire Wear Inspection

Lighting System:

Headlight, Taillight, Turn Signals, Dash Lights

Instrumentation:

Speedometer, Tachometer, Gauges, Warning Lights

Accessories:

Saddlebag Latches, Windscreen Mounting, Audio System (if equipped)

Procedures Included

Maintenance Tasks:

Oil Changes, Filter Replacements, Spark Plug Replacement, Air Filter Cleaning/Replacement

Tune Up:

Idle Speed Adjustment, Throttle Body Synchronization (if applicable), Ignition Timing Checks

Engine Rebuild:

Top-End Rebuild, Bottom-End Rebuild, Component Torque Specifications

Transmission Repair:

Gearbox Disassembly, Reassembly, Clutch Pack Replacement

Suspension Fork Rebuild:

Fork Seal Replacement, Damper Rod Service, Spring Replacement

Brake System Service:

Brake Pad Replacement, Fluid Bleeding, Caliper Rebuild

Electrical Troubleshooting:

Component Testing, Fault Code Diagnosis, Wiring Harness Repair

Fuel Injection Diagnosis:

Sensor Testing, Injector Flow Rate Checks, ECU Parameter Analysis

Belt Drive Maintenance:

Belt Tension Adjustment, Belt Inspection for Wear

Bodywork Repair:

Panel Removal/Installation, Saddlebag Repair, Windscreen Replacement

Diagnostic Charts:

Symptom-Based Troubleshooting Guides

Torque Specifications:

All Major Component Tightening Specifications

Technical Depth

Depth:

Comprehensive Factory-Level Repair and Diagnostic Information

Detail Level:

Step-by-step instructions with diagrams and illustrations

Diagnostic Tools Required:

Specifies specialized tools where necessary (e.g., torque wrench, multimeter)

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable Text for Quick Information Retrieval

Print Quality

Resolution:

High-Resolution Graphics and Text for Clarity

Printability:

Printable for easy workshop use

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Quality:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, 52-degree V-twin

Displacement:

1700 cc (103.6 cu in)

Bore X Stroke:

102.0 x 104.0 mm

Valve Train:

SOHC, 4 valves per cylinder, pushrod actuated

Cooling System:

Liquid-cooled

Performance

Horsepower:

Approx. 93 HP (at crank)

Torque:

Approx. 107 lb-ft (at crank)

Fuel System

Fuel Delivery:

Fuel Injection, Dual 43mm throttle bodies

Fuel Type:

Unleaded gasoline

Lubrication System

Oil Type:

SAE 10W-40 API SG or higher, JASO MA or MA2

Oil Capacity:

Approx. 4.0 US qt (3.8 L) with filter change

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Optional

Transmission Features:

Overdrive gear for highway cruising

Features

Clutch Type:

Wet, multiple-disc

Final Drive:

Belt drive

📐 Dimensions

Exterior

Overall Length:

Approx. 99.0 in (2515 mm)

Overall Width:

Approx. 37.2 in (945 mm)

Overall Height:

Approx. 57.1 in (1450 mm)

Wheelbase:

Approx. 64.0 in (1625 mm)

Ground Clearance:

Approx. 5.7 in (145 mm)

Weights

Curb Weight:

Approx. 730 lbs (331 kg)

Fuel Tank Capacity:

5.5 US gal (21 L)

🛡️ Safety Features

Ratings

Available (check specific model)

Active Features

Braking System:

Dual front disc brakes, Single rear disc brake

Lighting:

Halogen headlight, LED taillight

Passive Features

Chassis Design:

Low center of gravity for stability

💡 Technology Features

Infotainment

Audio System:

Optional, typically integrated into the fairing with AM/FM radio and iPod connectivity on some models.

Driver Assistance

Cruise Control:

Electronic cruise control system

Connectivity

Charging Ports:

Accessory power outlets may be present for charging devices.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,700 miles (6,000 km) or 6 months

Air Filter Cleaning:

Every 7,500 miles (12,000 km)

Spark Plug Replacement:

Every 7,500 miles (12,000 km)

Belt Tension Check:

Every 7,500 miles (12,000 km)

Coolant Flush:

Every 2 years or 15,000 miles (24,000 km)

Fluid Specifications

Engine Oil Specification:

SAE 10W-40 API SG or higher, JASO MA or MA2

Coolant Type:

Kawasaki Genuine Coolant or equivalent ethylene glycol-based coolant with protection for aluminum alloys

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Clutch friction plates, fork seals, belt drive components due to mileage.

Electrical Quirks:

Occasional issues with rectifier/regulator performance under high electrical load (though generally robust).

Engine Performance Notes:

Proper throttle body synchronization is crucial for smooth operation and fuel efficiency.

📚 Vehicle History

Brand Heritage

Kawasaki Motorcycle Division:

Founded in 1949, known for a wide range of motorcycles from sportbikes to cruisers.

Model Evolution

Vn Series:

The VN series has a long history of V-twin cruisers, evolving in style and technology.

Vn1700 Introduction:

Introduced as a flagship cruiser, combining classic styling with modern amenities and a larger displacement engine.

Production

Production Period:

2009-2012 (for this specific manual coverage)

🏆 Awards & Recognition

Recognitions

Motorcycle Reviews:

Generally well-received for its comfortable ride, strong V-twin torque, and classic styling, making it a popular choice for long-distance touring.