Kawasaki VN 900 Classic LT 2006-2013 Workshop Service Manual

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Typ: Motorcycle

Anbieter:

Art.-Nr: 85108

Stichworte: 2006 2007 2008 2009 2010 2011 2012 2013 Kawasaki Misc Motorcycle Motorcycles VN 900 Classic LT

Produktvarianten

Beschreibung

This manual covers the VN900 Classic LT, a cruiser motorcycle produced from 2006 to 2013. Renowned for its classic retro styling, comfortable riding position, and the touring-oriented features of the LT variant, including a windscreen and saddlebags, this model offers a blend of traditional aesthetics and modern engineering. It is powered by a liquid-cooled, 892 cc V-twin engine with fuel injection, delivering reliable performance and a smooth ride suitable for both daily commuting and longer journeys. The VN900 Classic LT is designed for riders who appreciate timeless cruiser design, backed by a reputation for quality and durability. This comprehensive workshop service manual provides in-depth information for the maintenance, repair, and troubleshooting of the VN900 Classic LT. It details procedures for all major systems, including engine overhaul, fuel and ignition systems, transmission and drivetrain, electrical systems, brakes, suspension, and chassis. The manual includes routine maintenance schedules, detailed repair instructions, diagnostic guides, technical specifications, and wiring diagrams, making it an essential resource for mechanics, technicians, and advanced enthusiasts. Its purpose is to ensure the optimal performance, longevity, and safe operation of your motorcycle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

VN900 Classic LT

Model Variant:

Classic LT

Production Years:

2006-2013

Vin Decoder Prefix:

N/A (Motorcycle)

Engine Code:

VN900AE

👋 Introduction

Market Position

Segment:

Cruiser Motorcycle

Target Demographic:

Riders seeking classic styling with modern reliability, comfortable for touring

Competitive Analysis

Key Competitors:

Honda Shadow series, Yamaha V-Star series, Suzuki Boulevard series

Key Features

Styling:

Retro cruiser aesthetics, ample chrome, classic lines

Lt Variant Specifics:

Includes touring features like a windscreen, saddlebags, and passenger backrest

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive Workshop Service Manual

Language:

English

Primary Audience:

Mechanics, Technicians, Advanced Enthusiasts

Page Count

Estimated Page Count:

~500-600 Pages (Typical for this model range)

Manual Type

Manual Type:

Workshop Service Manual

Format

Format:

PDF Download

Searchability:

Searchable Text (Typical for professionally scanned PDFs)

Printability:

Printable

📖 Manual Coverage

Systems Covered

Engine Overhaul:

Complete disassembly, inspection, repair, and reassembly of engine components (cylinder head, pistons, crankshaft, valve train, etc.)

Fuel System:

Carburetor (if applicable) or fuel injection system (EFI) diagnosis and repair, fuel pump, fuel filter, fuel lines

Ignition System:

Spark plugs, ignition coils, CDI unit, wiring

Transmission And Drivetrain:

Clutch operation, transmission disassembly and reassembly, final drive (belt drive system) inspection and adjustment

Cooling System:

Radiator, cooling fan, coolant flow, thermostat

Exhaust System:

Exhaust pipes, muffler, catalytic converter (if applicable)

Electrical System:

Battery, charging system (alternator, regulator/rectifier), starting system (starter motor), lighting, instrumentation, wiring diagrams

Brake System:

Front and rear brake systems (hydraulic), brake pad replacement, caliper service, brake fluid flush and bleeding, master cylinder

Suspension:

Front fork (telescopic) service, rear shock absorber inspection and replacement, suspension linkage (if applicable)

Steering:

Handlebar, steering stem bearings, fork steering lock

Wheels And Tires:

Wheel bearing inspection, tire pressure, tire wear, rim inspection

Frame And Bodywork:

Frame inspection, body panel removal and installation, seat, fenders, fairings (LT model specific)

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug replacement, chain adjustment (if applicable), brake fluid checks, tire pressure checks

Troubleshooting Guides:

Diagnostic charts, common problem identification, step-by-step troubleshooting for various systems

Repair Procedures:

Detailed, step-by-step instructions for repairing or replacing all major components

Specifications And Tolerances:

Torque specifications, clearances, measurements for engine, chassis, and electrical components

Wiring Diagrams:

Complete electrical system schematics with component identification

Special Tools:

Identification and usage of specific Kawasaki tools required for certain repairs

Technical Depth

Depth:

In-depth, from basic maintenance to full engine and transmission rebuilds

📊 Manual Specifications

File Format

File Format:

Print Quality

Image Resolution:

High resolution for clear diagrams and text (typical)

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, SOHC, 4-stroke

Displacement:

892 cc (54.4 cu. in.)

Bore X Stroke:

92.0 x 68.4 mm (3.62 x 2.69 in.)

Compression Ratio:

9.5:1

Valve Train:

SOHC, 4 valves per cylinder

Cooling System:

Liquid-cooled

Performance

Horsepower:

Approx. 50-55 HP (at crank, subject to regional tuning)

Torque:

Approx. 77 Nm (57 lb-ft) @ 3,500 rpm (at crank, subject to regional tuning)

Fuel System

Fuel Delivery:

Fuel Injection (EFI) with dual throttle valves

Fuel Type:

Unleaded Gasoline, minimum 87 octane

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Primary Drive:

Final Drive:

Belt Drive

Features

Clutch Type:

Wet, multi-disc

Transmission Fluid Type:

Kawasaki Genuine Transmission Oil or equivalent API GL-4 SAE 80W-90

📐 Dimensions

Exterior

Overall Length:

Approx. 2,400 mm (94.5 in.)

Overall Width:

Approx. 950 mm (37.4 in.)

Overall Height:

Approx. 1,450 mm (57.1 in.) (with windscreen)

Wheelbase:

Approx. 1,650 mm (65.0 in.)

Ground Clearance:

Approx. 140 mm (5.5 in.)

Weights

Curb Weight:

Approx. 254 kg (560 lbs)

Fuel Capacity:

20 Liters (5.3 US gal.)

🛡️ Safety Features

Ratings

Safety Features:

N/A (Motorcycle safety is primarily rider-dependent, but includes reliable braking and chassis stability)

Active Features

Braking System Type:

Front: Hydraulic disc, Rear: Hydraulic disc

Passive Features

Frame Construction:

Double-cradle, steel

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic cruiser with emphasis on riding experience)

Driver Assistance

Driver Assistance Features:

Connectivity

Connectivity Features:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 6,000 km (3,700 miles) or 6 months

Oil Filter Replacement:

Every 6,000 km (3,700 miles) or 6 months (with oil change)

Spark Plug Replacement:

Every 12,000 km (7,500 miles)

Air Filter Cleaning/Replacement:

Inspect every 6,000 km (3,700 miles), clean or replace as needed

Brake Fluid Replacement:

Every 2 years or as needed

Belt Drive Inspection/Adjustment:

Inspect tension every 6,000 km (3,700 miles)

Fluid Specifications

Engine Oil Type:

API SG, SH, SJ, SL, SM, SN; JASO MA or MA2; SAE 10W-40

Engine Oil Capacity:

3.0 L (3.2 US qt) without filter change; 3.2 L (3.4 US qt) with filter change

Coolant Type:

Kawasaki Coolant (KHL15-8 or equivalent ethylene glycol-based antifreeze mixed with distilled water)

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Belt drive wear, brake pad wear, clutch wear, suspension seals (typical for mileage)

Potential Issues:

Fuel injector issues (rare), charging system component failures (regulator/rectifier) at higher mileage

📚 Vehicle History

Brand Heritage

Kawasaki Legacy:

Kawasaki Heavy Industries has a long history in motorcycle manufacturing, known for performance and reliability across various segments.

Model Evolution

Vn900 Lineage:

Part of Kawasaki's Vulcan cruiser line, building on established V-twin cruiser architecture and design principles.

Production

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Awards And Recognition:

Generally well-received for its styling, comfortable ride, and value in the cruiser segment. Specific awards vary by publication and region.