2009-2010 KAWASAKI VN1700 Classic Tourer Service Manual

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This manual covers the VN1700 Vulcan Classic Tourer, a cruiser touring motorcycle produced for the 2009 and 2010 model years. Renowned for its V-twin engine, liquid-cooling, and belt drive, this...

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Typ: Motorcycle

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Art.-Nr: 84536

Stichworte: 2009 2010 Kawasaki Motorcycle Motorcycles VN1700 Classic Tourer Vulcan

Produktvarianten

Beschreibung

This manual covers the VN1700 Vulcan Classic Tourer, a cruiser touring motorcycle produced for the 2009 and 2010 model years. Renowned for its V-twin engine, liquid-cooling, and belt drive, this model offers a blend of classic styling and modern touring amenities, including electronic cruise control. Engineered for comfortable long-distance riding, the VN1700 represents a robust offering within the cruiser lineup, building upon the heritage of the Vulcan series. Its substantial displacement and thoughtful design make it suitable for both relaxed cruising and extended journeys. This comprehensive factory service repair manual provides detailed information essential for the maintenance and repair of your VN1700 Vulcan Classic Tourer. Within its pages, you will find in-depth coverage of all major systems, including the engine, fuel, ignition, transmission, drivetrain, suspension, brakes, and electrical systems. The manual details routine maintenance procedures, troubleshooting guides for common issues, step-by-step repair instructions for disassembly and reassembly, and technical specifications. This resource is designed to empower professional technicians, experienced mechanics, and dedicated DIY owners to effectively service and maintain their motorcycle, ensuring optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

VN1700 Vulcan Classic Tourer

Model Variant:

Classic Tourer

Model Code:

VN1700

Model Years Covered:

2009, 2010

👋 Introduction

Market Position

Segment:

Cruiser Touring Motorcycle

Key Features

Target Audience:

Professional technicians, experienced mechanics, and DIY owners.

Value Proposition:

Provides factory-level repair and maintenance knowledge for hands-on owners, saving time and money.

Content Style:

Easy-to-read text, top-quality diagrams, step-by-step instructions, highly detailed exploded pictures.

Competitive Analysis

Availability:

Official full factory service manual, may not be available in retail stores.

📋 Manual Details

Coverage Areas

General Coverage:

Complete Factory Service Repair Manual

Page Count

Estimated Page Count:

Hundreds of pages (exact count not specified but implies comprehensive)

Manual Type

Type:

Service Repair Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed engine overhaul, diagnosis, performance tuning, and component specifics.

Fuel System:

Fuel injection system (EFI), throttle body, fuel pump, injectors, fuel pressure regulation.

Ignition System:

Ignition timing, spark plugs, ignition coils, ECU control.

Transmission:

Clutch operation, gearbox disassembly and assembly, shift mechanism, lubrication.

Drivetrain:

Belt drive system, final drive, wheel bearings, maintenance and inspection.

Suspension:

Front fork (telescopic, air assist potentially), rear shock absorber, linkage, adjustments, overhaul.

Brakes:

Hydraulic brake system, front and rear calipers, master cylinders, brake lines, fluid specifications, bleeding procedures, ABS (if equipped).

Electrical System:

Battery, charging system (alternator, regulator/rectifier), starter motor, lighting, horn, wiring diagrams, diagnostic codes.

Chassis And Frame:

Frame inspection, steering head bearings, swingarm, general structural components.

Bodywork And Fairings:

Removal and installation of fairings, saddlebags, windshield, seats, and other body components.

Instrumentation And Controls:

Instrument cluster, controls, cables, throttle and clutch controls.

Cooling System:

Radiator, coolant, fan, hoses, thermostat, fluid capacities and types.

Procedures Included

Maintenance:

Routine inspections, lubrication, fluid changes, filter replacements, spark plug replacement, belt tensioning.

Troubleshooting:

Diagnostic procedures for common and complex issues, fault code interpretation.

Repair:

Step-by-step instructions for disassembly, component repair, and reassembly of all major systems.

Installation:

Instructions for installing accessories or replacing major components.

Disassembly And Assembly:

Complete breakdown and reassembly of the motorcycle and its components.

Cleaning And Reinstalling:

Proper procedures for cleaning and reassembling parts during repair.

Technical Depth

Depth:

Complete factory level detail, suitable for professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Full Printable (allows printing of entire manual or specific pages)

Zoom Capabilities

Zoom In Out:

Requirements

Software Requirements:

Adobe PDF Reader & WinZip (for download extraction)

Compatibility

Operating Systems:

All Versions of Windows & Mac

Delivery

Delivery Method:

Instant Download

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-Twin, Four-stroke, Liquid-cooled

Displacement:

1700cc (1699 cc)

Bore X Stroke:

87.1 mm x 92.0 mm (Typical for VN1700 series)

Valve Train:

SOHC, 4 valves per cylinder

Performance

Horsepower:

Approx. 94 PS (93 hp; 69 kW) at 6000 rpm (Estimate based on model series)

Torque:

Approx. 136 Nm (100 lb-ft) at 3500 rpm (Estimate based on model series)

Fuel System

Fuel Delivery:

Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline (91 octane or higher recommended)

Cooling System

Cooling Method:

Liquid-cooled

Lubrication

Oil Type:

SAE 10W-40 API SG or higher, JASO MA certified motorcycle oil

Oil Capacity:

Approx. 3.9 L (4.1 US qt) with oil filter change (Typical for VN1700 series)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Features

Clutch Type:

Wet, multi-disc

Final Drive:

Belt Drive

Lubrication

Transmission Oil Type:

SAE 75W-90 API GL-4 or GL-5 gear oil (Check manual for specific)

Transmission Oil Capacity:

Approx. 0.8 L (0.85 US qt) (Check manual for specific)

📐 Dimensions

Exterior

Overall Length:

Approx. 2400 mm (94.5 in) (Typical for VN1700 Classic Tourer)

Overall Width:

Approx. 1050 mm (41.3 in) (Typical for VN1700 Classic Tourer)

Overall Height:

Approx. 1500 mm (59.1 in) (Typical for VN1700 Classic Tourer with windshield)

Wheelbase:

Approx. 1670 mm (65.7 in)

Weights

Dry Weight:

Approx. 335 kg (738.5 lbs) (Typical for VN1700 Classic Tourer)

Curb Weight:

Approx. 356 kg (785 lbs) (Typical for VN1700 Classic Tourer)

Fuel Capacity

Fuel Tank Capacity:

Approx. 17.0 L (4.5 US gal)

🛡️ Safety Features

Ratings

Optional (Check specific model for presence)

Active Features

Braking System:

Dual front disc brakes, Single rear disc brake.

Passive Features

Lighting:

Halogen headlight, LED taillight and brake light, turn signals.

💡 Technology Features

Infotainment

Audio System:

Optional integrated audio system (typically on Tourer models), check for radio, CD player, or iPod connectivity.

Driver Assistance

Cruise Control:

Electronic cruise control (standard on Tourer models)

Connectivity

Diagnostic Interface:

On-board diagnostic system (OBD) for fault code retrieval (via specific Kawasaki diagnostic tools or procedures outlined in manual).

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 7,500 km (4,500 miles) or 12 months, whichever comes first (Typical, refer to manual for exact)

Air Filter Inspection Cleaning:

Every 7,500 km (4,500 miles) (Typical, refer to manual for exact)

Spark Plug Replacement:

Every 15,000 km (9,000 miles) (Typical, refer to manual for exact)

Belt Drive Tension Check:

Every 7,500 km (4,500 miles) (Typical, refer to manual for exact)

Fluid Specifications

Brake Fluid:

DOT 4 (Recommended)

Coolant Type:

Kawasaki Genuine Coolant (or equivalent ethylene glycol based coolant with corrosion inhibitors) (50/50 mix with distilled water)

Known Issues

Common Wear Items:

Clutch friction plates, belt drive, tires, brake pads, steering head bearings.

Potential Electrical:

Regulator/rectifier failures have been reported on some Kawasaki models of this era, check for overheating or charging issues.

📚 Vehicle History

Brand Heritage

Manufacturer:

Kawasaki Heavy Industries Motorcycle & Engine Company

Model Evolution

Lineage:

Part of the Vulcan cruiser line, evolving from earlier displacement models with enhancements for touring comfort.

Production

Manufacturing Location:

Japan (Likely)

🏆 Awards & Recognition

Recognitions

Model Awards:

Specific awards for the 2009-2010 VN1700 Classic Tourer are not explicitly detailed in the provided product information, but the Vulcan line is generally well-regarded for its style and touring capability.