Kawasaki Voyager VN 1700 2009-2012 Workshop Service Manual

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Art.-Nr: 85194

Stichworte: 2009 2010 2011 2012 Kawasaki Misc Motorcycle Motorcycles Voyager VN 1700

Produktvarianten

Beschreibung

The Kawasaki Voyager VN 1700, produced from 2009 to 2012, is a full-size touring motorcycle designed for long-distance comfort and capability. This model, encompassing variants like the Voyager Custom, Vaquero, and Vulcan 1700 Nomad, features a robust 1700cc liquid-cooled V-twin engine, a 6-speed transmission, and shaft drive, embodying a classic American V-twin cruiser aesthetic. Its engineering emphasizes rider comfort with features like electronic cruise control and an integrated audio system, making it a strong contender in the touring segment, often compared to models from Harley-Davidson, Honda, and Indian. This comprehensive workshop service and repair manual provides detailed guidance for maintaining and repairing the Kawasaki Voyager VN 1700 (VN1700A/B/D/E Series). It covers essential areas including routine maintenance, engine mechanicals and fuel systems, transmission, drivetrain, brakes, electrical systems, and bodywork. With factory-level accuracy and extensive use of diagrams, this 792-page manual offers step-by-step instructions for disassembly, inspection, repair, and reassembly, empowering owners and technicians to perform diagnostics and ensure optimal performance and longevity of the motorcycle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Voyager VN 1700

Model Code:

VN1700A/B/D/E Series (Voyager, Voyager Custom, Vaquero, Vulcan 1700 Nomad)

Year:

2009-2012

👋 Introduction

Market Position

Segment:

Full-size touring motorcycle

Target Audience:

Long-distance touring riders, customizers, and owners seeking in-depth maintenance knowledge

Competitive Analysis

Competitors:

Harley-Davidson Electra Glide, Honda Gold Wing, Indian Roadmaster

Key Features Vehicle

Design Philosophy:

Comfort and long-distance capability with a classic American V-twin cruiser aesthetic

Key Features Manual

Value Proposition:

Empowers owners and independent mechanics to perform all necessary maintenance and repairs, saving on dealership costs and ensuring proper upkeep

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Service and Repair

Secondary Coverage:

Maintenance, Troubleshooting, Diagnostics, Reassembly

Page Count

Total Pages:

Manual Type

Type:

Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, internal components, cylinder head, pistons, crankshaft, camshafts, timing system

Engine Fuel System:

Fuel injection (FI) system, throttle body, injectors, fuel pump, pressure regulator, sensors (TPS, IAT, MAP, O2)

Engine Ignition System:

ECU, ignition coils, spark plugs, timing control

Engine Cooling System:

Radiator, fan, coolant flow, thermostat, water pump

Transmission:

Clutch assembly, gearbox operation, gear shifting mechanism, transmission fluid, internal components

Drivetrain:

Final drive, propeller shaft, bevel gear, rear hub

Frame And Suspension:

Frame integrity, front fork (telescopic, cartridge type), rear shock absorber (air adjustable), swingarm, wheel bearings

Brakes:

Hydraulic brake system, front and rear calipers, master cylinders, brake lines, brake pads, discs, ABS system (if equipped)

Electrical System:

Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starter motor, lighting (headlight, taillight, signals), switches, fuses, relays, ECU diagnostics

Bodywork And Fittings:

Fairings, saddlebags, windshield, seat, handlebars, instrumentation, body panel removal and installation

Emissions Control:

EVAP system, exhaust system components, catalytic converter (if applicable)

Procedures Included

Routine Maintenance:

Oil changes, filter replacement, spark plug service, air filter cleaning/replacement, chain adjustment (if applicable), fluid level checks

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting, fault code interpretation

Repair Procedures:

Step-by-step instructions for component disassembly, inspection, repair, and reassembly

Diagnostic Procedures:

Engine diagnostics, electrical system diagnostics, component testing

Special Tools:

Identification and usage of specialized tools required for specific procedures

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds

Accuracy:

Factory-level accuracy and detail

Diagrams And Illustrations:

Extensive use of detailed exploded views, schematics, and step-by-step diagrams

📊 Manual Specifications

File Format

Format:

Searchability:

Likely searchable text, allowing for quick keyword-based navigation

Print Quality

Quality:

Digital, optimized for on-screen viewing and printing

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Type:

Liquid-cooled, 4-stroke, V-twin

Displacement:

1700 cc (103.7 cubic inches)

Bore X Stroke:

102.0 x 104.3 mm

Valve Train:

SOHC, 4 valves per cylinder, pushrod actuated (with rocker arms)

Compression Ratio:

9.5:1

Performance

Horsepower:

Approx. 93 HP @ 5200 RPM (estimated)

Torque:

Approx. 108 lb-ft @ 3500 RPM (estimated)

Fuel System

Fuel Delivery:

Fuel Injection (Digital EFI)

Fuel Type:

Unleaded gasoline, minimum 87 octane

Lubrication System

Oil Type:

API SG, SF, SE, or SH classification motorcycle oil, SAE 10W-40 recommended

Oil Capacity:

Approx. 3.4 L (3.6 US qt) with filter change

🔧 Transmission

Standard

Type:

6-speed, constant mesh, return type

Optional

Type:

N/A (standard feature)

Features

Clutch Type:

Wet, multiple-disc

Final Drive:

Shaft drive

Fluid Specifications

Transmission Oil Type:

Kawasaki Genuine Transmission Oil (or equivalent API GL-4, SAE 80 hypoid gear oil)

Transmission Oil Capacity:

Approx. 1.3 L (1.4 US qt)

📐 Dimensions

Exterior

Length:

Approx. 2515 mm (99.0 in)

Width:

Approx. 980 mm (38.6 in)

Height:

Approx. 1465 mm (57.7 in)

Wheelbase:

Approx. 1630 mm (64.2 in)

Weights

Dry Weight:

Approx. 353 kg (778 lbs)

Wet Weight:

Approx. 377 kg (831 lbs)

Load Capacity:

Refer to manual for specific rider and cargo limits

Wheels And Tires

Front Tire:

130/90-16 M/C 67H

Rear Tire:

170/70R16 M/C 77H

Front Wheel:

16-inch cast alloy

Rear Wheel:

16-inch cast alloy

🛡️ Safety Features

Ratings

Safety Certification:

Meets or exceeds relevant motorcycle safety standards

Active Features

Brakes Active:

Linked Intelligent Braking System (LIBS) on select models, Anti-lock Brake System (ABS) available on some trims

Passive Features

Lighting:

Powerful halogen headlight, LED taillight, integrated front and rear turn signals

Chassis Design:

Robust steel frame for stability

💡 Technology Features

Infotainment

Audio System:

Integrated audio system with speakers and connectivity for aftermarket devices (e.g., iPod/MP3 players via auxiliary input or optional upgrade kits).

Cruise Control:

Electronic cruise control system for rider comfort on long journeys.

Driver Assistance

Optional Anti-lock Braking System (ABS) available on select models, enhancing braking safety.

Connectivity

Charging Ports:

Accessory power outlet (cigarette lighter style) for charging electronic devices.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 6,000 km (3,700 miles) or 6 months, whichever comes first.

Oil Filter Replacement:

At every engine oil change.

Air Filter Cleaning:

Every 6,000 km (3,700 miles) or 6 months. Replacement recommended annually or as needed.

Spark Plug Inspection:

Every 12,000 km (7,500 miles).

Transmission Oil Change:

Every 12,000 km (7,500 miles) or 12 months.

Coolant Flush:

Every 24,000 km (15,000 miles) or 24 months.

Fluid Specifications

Engine Oil Specification:

API SG, SF, SE, or SH classification motorcycle oil, SAE 10W-40 recommended. Kawasaki Genuine 4-Stroke Motorcycle Oil 10W-40 is also specified.

Coolant Type:

Kawasaki Coolant (or equivalent ethylene glycol-based coolant with proper anti-corrosion additives for aluminum engines), 50/50 mix with distilled water.

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Brake pads, tires, clutch plates, fork seals due to mileage and rider usage. Some units may experience early exhaust flange leaks if not properly torqued.

Electrical Considerations:

While generally reliable, occasional issues with regulator/rectifier units or battery charging circuits can occur on high-mileage units. The manual provides diagnostics.

Fuel System Maintenance:

Periodic cleaning of throttle bodies and checking fuel injectors may be beneficial for optimal performance, as detailed in the manual.

📚 Vehicle History

Brand Heritage

Kawasaki Motorcycles:

Kawasaki Heavy Industries has a long history of producing reliable and performance-oriented motorcycles, including cruisers and touring bikes.

Model Evolution

Vn Series:

The VN series represents Kawasaki's long-standing commitment to the V-twin cruiser market, evolving from smaller displacement models to the larger 1700cc platform.

Voyager Lineage:

The Voyager name signifies a focus on comfortable, long-distance touring, building upon previous Kawasaki touring models.

Production

Manufacturing Location:

Japan (primary)

Introduction Year:

The VN1700 platform was introduced in 2009, succeeding earlier 1500cc and 1600cc models.

🏆 Awards & Recognition

Recognitions

Motorcycle Reviews:

The VN1700 series generally received positive reviews for its comfortable ride, strong V-twin power delivery, and comprehensive touring features, often compared favorably to its American V-twin competitors.