Kawasaki Vulcan 1700 Nomad 2009-2012 Service Repair Manual

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Art.-Nr: 105519

Stichworte: 2009 2010 2011 2012 Kawasaki Misc Motorcycle Motorcycles Vulcan 1700 Nomad

Produktvarianten

Beschreibung

This manual covers the Vulcan 1700 Nomad, a cruiser touring motorcycle introduced for the 2009 model year and produced through 2012. Designed for motorcyclists seeking a comfortable and capable long-distance touring machine, the Vulcan 1700 Nomad features a potent 1700cc V-twin engine, a robust chassis, and practical touring amenities such as hard saddlebags and a substantial windshield. Its engineering emphasizes ride comfort, reliability, and the classic cruiser aesthetic, making it a strong contender in the large-displacement touring segment. This comprehensive workshop service repair manual in English provides detailed instructions and technical specifications for maintaining and repairing the Vulcan 1700 Nomad (VN1700) from 2009 to 2012. It covers all major systems, including the engine, transmission, drivetrain, suspension, brakes, and electrical system, along with routine maintenance procedures, troubleshooting guides, and step-by-step repair instructions. This manual is an essential resource for owners and technicians to ensure the optimal performance, safety, and longevity of the motorcycle.

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

Vulcan 1700 Nomad

Model Variant:

Nomad

Codes

Model Code Group:

VN1700

Generation

Generation Name:

First Generation

👋 Introduction

Market Position

Category:

Cruiser Touring Motorcycle

Target Audience:

Motorcyclists seeking a comfortable and capable touring machine with a large displacement engine, suitable for long-distance rides.

Competitive Analysis

Competitors Segment:

Other large-displacement V-twin cruisers and touring bikes from manufacturers like Harley-Davidson (e.g., Road King, Street Glide), Honda (e.g., Gold Wing F6B, Fury), Indian (e.g., Chieftain, Roadmaster).

Key Features

Engine Type:

V-twin cruiser styling with modern liquid-cooling and fuel injection.

Touring Amenities:

Standard hard saddlebags, large windshield, comfortable seating for rider and passenger, providing practicality for touring.

Ride Comfort:

Designed for long-distance comfort with ample legroom, ergonomic controls, and adjustable suspension.

Manual Utility

Benefit To Owner:

Empowers owners to perform routine maintenance, diagnose issues, and complete repairs, saving time and money while ensuring optimal performance and longevity of the motorcycle.

Value Proposition:

A comprehensive, authoritative resource for maintaining and repairing the Kawasaki Vulcan 1700 Nomad, providing expert guidance akin to a dealership service department.

📋 Manual Details

Coverage Areas

Applicable Years:

2009, 2010, 2011, 2012

Covered Models:

Kawasaki Vulcan 1700 Nomad (VN1700)

Page Count

Estimated Pages:

Approximately 500-700 pages (typical for a comprehensive service manual)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine service, inspection, disassembly, assembly, tuning, lubrication system, cooling system, fuel injection, ignition system, emission control systems.

Transmission:

Clutch, gearbox, internal components, shift mechanism, maintenance, repair, fluid specifications.

Drivetrain:

Final drive (belt drive system), inspection, adjustment, replacement.

Suspension:

Front fork service, rear shock absorber inspection and adjustment, seals, springs, fluid types.

Brakes:

Front and rear brake systems, hydraulic components, calipers, master cylinders, brake pads, rotors, bleeding procedures, fluid specifications (DOT 4).

Electrical System:

Battery, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), ignition system, lighting, instrumentation, wiring diagrams, fuses, relays, diagnostic codes (if applicable).

Fuel System:

Fuel tank, fuel pump, fuel injectors, throttle body, fuel filter, pressure specifications.

Cooling System:

Radiator, cooling fan, coolant types, capacities, flush and refill procedures.

Exhaust System:

Exhaust pipes, mufflers, catalytic converter inspection.

Chassis And Frame:

Frame inspection, steering head bearing service, swingarm maintenance.

Bodywork And Trim:

Fairings, saddlebags, windshield, seat, body panel removal and installation, cosmetic repairs.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, air filter cleaning/replacement, spark plug inspection/replacement, brake pad inspection/replacement, chain/belt adjustment, lubrication points.

Troubleshooting:

Diagnostic charts, common problems and solutions, symptom-based troubleshooting for engine, electrical, and mechanical issues.

Repair Procedures:

Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and adjustment.

Technical Specifications:

Torque values for all fasteners, engine clearances, fluid capacities, diagnostic data, electrical specifications.

Wiring Diagrams:

Detailed electrical schematics for all systems, color-coded for clarity.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to full engine rebuilds and advanced electrical diagnostics.

📊 Manual Specifications

File Format

Type:

Searchability:

Typically searchable text content within the PDF for easy information retrieval.

Printability:

Printable pages, allowing users to print specific sections or the entire manual.

Print Quality

Resolution:

High-resolution scans or original digital files, ensuring clarity of text and diagrams.

Binding Type

Binding:

N/A (Digital Download - PDF)

Paper Type

Paper:

N/A (Digital Download - PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, SOHC, V-twin

Displacement:

1700 cc (103.6 cubic inches)

Bore X Stroke:

102.0 mm x 104.0 mm (4.02 in x 4.09 in)

Compression Ratio:

9.5:1

Valve Train:

SOHC, 4 valves per cylinder

Performance

Horsepower Hp:

Approximately 90 HP @ 5200 RPM (at crankshaft)

Torque Lb-Ft:

Approximately 106 lb-ft @ 3500 RPM (at crankshaft)

Fuel System

Fuel Delivery:

Digital Fuel Injection (DFI) with dual 36mm throttle bodies

Fuel Type:

Unleaded gasoline, 87 octane minimum

Fuel Tank Capacity:

5.5 US gal (20.8 L)

Lubrication System

Oil Type:

SAE 10W-40 API SG, JASO MA

Oil Capacity With Filter:

Approximately 4.0 US qt (3.8 L)

Cooling System

Coolant Type:

Kawasaki Genuine Coolant or equivalent ethylene glycol-based coolant with demineralized water (50/50 mix)

Coolant Capacity:

Approximately 2.3 US qt (2.2 L)

🔧 Transmission

Standard

Type:

6-speed, constant mesh

Features

Clutch Type:

Wet, multi-disc

Final Drive:

Carbon fiber reinforced belt drive

Fluid Specifications

Transmission Oil Type:

Kawasaki Genuine Gear Oil (or equivalent SAE 75W-90 API GL-4)

Fluid Capacity

Transmission Oil Capacity:

Approximately 0.8 US qt (0.75 L)

📐 Dimensions

Exterior

Length:

97.2 in (2469 mm)

Width:

39.2 in (995 mm)

Height:

60.2 in (1529 mm)

Wheelbase:

64.0 in (1625 mm)

Ground Clearance:

5.7 in (145 mm)

Weights

Curb Weight:

Approx. 778 lbs (353 kg) (fully fueled and ready to ride)

Gross Vehicle Weight Rating:

Not specified, but typical for this class would be around 1100-1200 lbs.

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycle safety is typically assessed through independent testing and rider experience, not standardized government crash test ratings like cars).

Active Features

Braking System:

Dual front disc brakes with four-piston calipers, single rear disc brake with two-piston caliper. Optional ABS available on some models.

Lighting:

Halogen headlights, LED taillight, turn signals.

Passive Features

Frame Construction:

Steel, double-cradle frame designed for stability and handling.

💡 Technology Features

Infotainment

Audio System:

Some models may feature an integrated audio system with AM/FM radio and MP3 playback capability, controlled via handlebar-mounted switches. (Check specific trim for features).

Driver Assistance

Anti-lock Braking System (ABS) was an optional feature available on certain trims, enhancing braking safety.

Connectivity

Diagnostic Ports:

On-board diagnostics system with access to fault codes via a diagnostic connector, crucial for troubleshooting and is detailed in the service manual.

Features

Cruise Control:

Electronic cruise control was a notable feature on the Nomad model, enhancing rider comfort on long journeys.

🔧 Maintenance

Service Intervals

Engine Oil And Filter:

Every 3,700 miles (6,000 km) or 6 months, whichever comes first.

Air Filter:

Inspect every 3,700 miles (6,000 km), clean or replace as needed. Replace at 7,500 miles (12,000 km) or annually.

Spark Plugs:

Inspect every 7,500 miles (12,000 km), replace as needed. Replacement typically every 15,000-20,000 miles.

Belt Drive:

Inspect tension and condition every 3,700 miles (6,000 km). Clean and lubricate belt pivot points annually.

Brake Fluid:

Replace every 2 years or 24,000 miles (38,000 km), whichever comes first.

Coolant:

Flush and replace every 2 years or 24,000 miles (38,000 km), whichever comes first.

Fluid Specifications

Engine Oil Specification:

SAE 10W-40 API SG, JASO MA

Brake Fluid Specification:

DOT 4

Cooling Fluid Specification:

50/50 mix of ethylene glycol-based coolant and demineralized water

Known Issues

Common Wear Items:

Tires, brake pads, clutch plates, belt drive components are typical wear items on high-mileage motorcycles.

Specific Potential Issues:

While generally reliable, some owners may report issues with the fuel pump relay or starter solenoid under heavy use. Suspension seals can wear over time. Regular maintenance as per the manual is key to preventing most issues.

📚 Vehicle History

Brand Heritage

Manufacturer:

Kawasaki Heavy Industries Motorcycle & Engine Company, a Japanese manufacturer known for its high-performance motorcycles and engines.

Model Evolution

Vulcan Lineage:

The Vulcan series represents Kawasaki's cruiser line, with the 1700cc models being a significant step up in displacement and touring capability from earlier Vulcan models. The Nomad is specifically designed as a touring variant of the Vulcan 1700 platform.

Production

Introduction Year:

The Vulcan 1700 platform (including Nomad, Classic, Voyager) was introduced for the 2009 model year, replacing earlier 1500 and 1600cc models.

Manufacturing Location:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Awards:

Specific industry awards for the 2009-2012 Vulcan 1700 Nomad are not widely documented in the same way as automotive awards. However, it was generally well-received for its comfort, power, and touring capabilities within the cruiser segment.

Ratings

Owner Satisfaction:

Generally positive owner satisfaction for its intended purpose as a comfortable touring cruiser, though user reviews may highlight specific model year nuances.