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Kawasaki Vulcan 1700 Voyager ABS 2009-2012 Service Repair Manual

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The Vulcan 1700 Voyager ABS is a full-size, V-twin cruiser touring motorcycle renowned for its comfort and touring capabilities. Produced for the model years 2009 through 2012, this motorcycle is...
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Kawasaki Vulcan 1700 Voyager ABS 2009-2012 Service Repair Manual
The Vulcan 1700 Voyager ABS is a full-size, V-twin cruiser touring motorcycle renowned for its comfort and touring capabilities. Produced for the model years 2009 through 2012, this motorcycle is powered by a 1700cc liquid-cooled V-twin engine delivering substantial torque, designed for relaxed long-distance riding. Key features include an integrated audio system, electronic cruise control, and the advanced Anti-lock Braking System (ABS) as standard, enhancing both rider convenience and safety. With a heritage rooted in the successful Vulcan cruiser line, the 1700 Voyager ABS offers a premium touring experience, competing with other major brands in the large-displacement cruiser segment. This comprehensive Service Repair Workshop Manual provides detailed guidance for the Vulcan 1700 Voyager ABS, covering all aspects of maintenance and repair for the 2009-2012 model years with ABS. It includes step-by-step procedures for routine maintenance such as oil changes, filter replacements, and spark plug service, as well as in-depth diagnostics and repair instructions for the engine, fuel system, transmission, electrical systems, braking system including ABS, suspension, and chassis. Technical specifications, troubleshooting charts, and fluid recommendations are also provided, ensuring owners and technicians have the necessary information to maintain the vehicle's reliability and performance.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Vulcan 1700 Voyager ABS
Model Variant:
Voyager ABS
Codes
Production Years Covered:
2009, 2010, 2011, 2012
👋 Introduction
Market Position
Motorcycle Segment:
Full-size, V-twin cruiser touring motorcycle.
Target Audience:
Owners and technicians performing maintenance and repairs on the Kawasaki Vulcan 1700 Voyager ABS.
Competitive Analysis
Key Competitors:
Harley-Davidson Electra Glide, Honda Gold Wing, Indian Roadmaster.
Key Features
Model Focus:
Comfort, touring capability, ABS braking system.
📋 Manual Details
Coverage Areas
Applicable Model Years:
2009, 2010, 2011, 2012
Trim Levels Covered:
ABS
Page Count
Estimated Page Count:
Approximately 700-900 pages (typical for this class of motorcycle service manual)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Detailed coverage including internal components, tuning, and troubleshooting.
Fuel System:
Fuel injection system diagnostics, cleaning, and repair.
Transmission System:
Clutch, gearbox, and final drive maintenance and repair.
Electrical System:
Wiring diagrams, component testing, ECU diagnostics, lighting, and ignition.
Braking System:
ABS unit diagnostics, brake fluid service, pad replacement, and caliper maintenance.
Suspension System:
Front fork overhaul, rear shock adjustment, and related components.
Chassis And Bodywork:
Frame inspection, fairing removal/installation, seat, and luggage systems.
Cooling System:
Radiator, fan, coolant replacement, and leak testing.
Exhaust System:
Component inspection, gasket replacement, and sensor diagnostics.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug replacement, and lubrication points.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues.
Repair Procedures:
Step-by-step guides for component disassembly, repair, and reassembly.
Technical Specifications:
Torque values, clearances, electrical specifications, and fluid capacities.
Diagnostic Troubleshooting Charts:
Flowcharts for identifying and resolving specific malfunctions.
Technical Depth
Depth Of Coverage:
Comprehensive, from basic rider maintenance to advanced engine and electrical system diagnostics and overhauls.
Diagnostic Capabilities:
Includes procedures for using diagnostic tools (if applicable) and interpreting fault codes.
Rebuild Specifications:
Detailed specifications for engine and transmission component rebuilding.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for quick information retrieval.
Print Quality
Digital Quality:
High-resolution scans ensuring clarity of diagrams and text.
Binding Type
Delivery Method:
Digital Download (no physical binding)
Paper Type
Digital Media:
Accessible on computers, tablets, and smartphones.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, SOHC, 4-valve, V-twin
Displacement:
1700cc (103.6 cubic inches)
Bore X Stroke:
102.0 mm x 104.0 mm
Compression Ratio:
9.5:1
Performance
Horsepower Approx:
Approximately 73 hp @ 5000 rpm (manufacturer data may vary)
Torque Approx:
Approximately 108 lb-ft @ 3750 rpm (manufacturer data may vary)
Fuel System
Fuel Delivery:
Fuel Injection with dual 36mm throttle bodies
Fuel Type:
Unleaded gasoline (90 octane or higher recommended)
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual
Features
Clutch Type:
Wet, multi-disc
Final Drive:
Belt drive
📐 Dimensions
Exterior
Overall Length:
Approx. 2565 mm (101.0 in)
Overall Width:
Approx. 980 mm (38.6 in)
Overall Height:
Approx. 1530 mm (60.2 in)
Weights
Curb Weight:
Approx. 371 kg (818 lbs)
Fuel Capacity:
20 Liters (5.3 US gal)
🛡️ Safety Features
Ratings
ABS System:
Standard Anti-lock Braking System (ABS)
Active Features
Braking System Front:
Dual 300mm hydraulic discs with 4-piston calipers (ABS)
Braking System Rear:
Single 300mm hydraulic disc with 2-piston caliper (ABS)
💡 Technology Features
Infotainment
Audio System:
Integrated audio system with speakers and AM/FM tuner, often with iPod/USB connectivity.
Cruise Control:
Electronic cruise control for highway comfort.
Driver Assistance
ABS Functionality:
Advanced Anti-lock Braking System providing enhanced stability and control.
Connectivity
Auxiliary Input:
Likely includes an auxiliary audio input for connecting external devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 km (4,500 miles) or 6 months
Air Filter Inspection:
Every 7,500 km (4,500 miles)
Spark Plug Replacement:
Every 15,000 km (9,000 miles)
Brake Fluid Replacement:
Every 2 years or 24,000 km (15,000 miles)
Fluid Specifications
Engine Oil Type:
SAE 10W-40 API SG or higher, JASO MA
Coolant Type:
Kawasaki All-Season Motorcycle Coolant (or equivalent ethylene glycol based)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Tires, brake pads, clutch plates, and fork seals are typical wear items.
Electrical Connections:
Occasional issues with corrosion in electrical connectors, especially in coastal or humid environments.
Fuel Injector Cleaning:
Periodic cleaning may be beneficial for optimal performance.
📚 Vehicle History
Brand Heritage
Kawasaki Cruiser Legacy:
Kawasaki has a long history in the cruiser market with the Vulcan line, known for its V-twin engines and comfortable touring capabilities.
Model Evolution
Vulcan 1700 Introduction:
The Vulcan 1700 series, including the Voyager touring model, was introduced to offer a premium, large-displacement cruiser experience.
Production
Manufacturing Location:
Japan (Kawasaki Heavy Industries, Ltd.)
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-received for its comfortable ride, powerful engine, and comprehensive touring features in its class.
Ratings
Reliability Perception:
Kawasaki motorcycles are generally perceived as reliable with proper maintenance.
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