Kia Rondo 2016 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Rondo Year: 2016 Product Type: Factory Service Repair Manual Distribution Format: PDF Download 👋 Introduction Market Position Segment: Compact Multi-Purpose Vehicle (MPV) /...

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Art.-Nr: 71141

Stichworte: 2016 Car Cars Kia Misc Rondo

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Beschreibung

🏷️ Basic Information

Identification

Make:

Model:

Rondo

Year:

Product Type:

Factory Service Repair Manual

Distribution Format:

PDF Download

👋 Introduction

Market Position

Segment:

Compact Multi-Purpose Vehicle (MPV) / Crossover

Target Audience:

Families, individuals seeking practical and versatile transportation.

Competitive Analysis

Competitors:

Dodge Journey, Mazda 5, Ford C-Max, Chevrolet Orlando.

Key Features

Seating Capacity:

Typically offered in 5- or 7-seat configurations.

Versatility:

Flexible seating arrangements, ample cargo space, and practical cabin design.

Value Proposition:

Affordable pricing, good feature set for the segment, and strong warranty.

📋 Manual Details

Coverage Areas

Engine Coverage:

All gasoline engine variants for the 2016 Kia Rondo.

Transmission Coverage:

Automatic transmission (6-speed) and associated systems.

Chassis Coverage:

Suspension, steering, brakes, and wheel systems.

Electrical Coverage:

Full electrical system, including wiring diagrams, ECUs, sensors, and actuators.

Body Coverage:

Exterior and interior body panels, doors, glass, seats, and trim.

HVAC Coverage:

Heating, Ventilation, and Air Conditioning system.

Page Count

Estimated Pages:

Hundreds (specific count not provided in product description, but implies comprehensive coverage).

Manual Type

Type:

Factory Service and Repair Manual

Language

Language:

English

Format

File Format:

Printability:

Printable in its entirety or by individual pages.

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, fuel system, ignition system, exhaust system, cooling system, lubrication system.

Drivetrain:

Transmission, torque converter, drive shafts, differentials, AWD systems (if applicable).

Braking System:

Hydraulic system, ABS, EBD, parking brake, brake pads, rotors, lines, calipers.

Steering And Suspension:

Power steering system, steering column, rack and pinion, suspension components (struts, shocks, control arms, springs), alignment specifications.

Electrical And Electronics:

Battery, charging system, starting system, lighting, power windows, mirrors, locks, instrument cluster, ECUs, diagnostic trouble codes (DTCs).

Body And Frame:

Body structure, bumpers, doors, hoods, liftgates, interior trim, seats, safety restraints.

Climate Control:

A/C compressor, refrigerant system, heater core, blower motor, climate controls.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad replacement.

Troubleshooting:

Diagnostic procedures, symptom-based troubleshooting, DTC interpretation, electrical circuit testing.

Repair:

Step-by-step repair instructions for all major vehicle systems, including engine overhaul, transmission rebuilds, brake caliper replacement, suspension component replacement.

Disassembly And Assembly:

Detailed instructions for removing and reinstalling components and sub-assemblies.

Specifications:

Torque specifications, clearances, fluid capacities, electrical values, diagnostic parameters.

Technical Depth

Depth:

Comprehensive, covering all aspects from basic maintenance to in-depth diagnostics and full component overhauls.

Diagnostic Tools:

Information on using OBD-II scanners and specific Kia diagnostic tools (GDS).

Wiring Diagrams:

Detailed electrical wiring diagrams for all circuits and systems.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable if officially produced.

Print Quality

Quality:

High resolution suitable for professional printing.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G4NB (2.0L Theta II MPI) or G4FJ (1.6L Gamma T-GDI)

Displacement:

1998 cc (for 2.0L) / 1591 cc (for 1.6L Turbo)

Cylinders:

Engine Type:

Inline 4-cylinder, DOHC, 16-valve

Performance

Horsepower 2.0L:

Approx. 164 hp @ 6500 RPM

Torque 2.0L:

Approx. 156 lb-ft @ 4700 RPM

Horsepower 1.6T:

Approx. 175 hp @ 5500 RPM

Torque 1.6T:

Approx. 195 lb-ft @ 1500-4500 RPM

Fuel System

Fuel Delivery:

Multi-Port Fuel Injection (MPI) for 2.0L, Gasoline Direct Injection (GDI) for 1.6T.

Fuel Type:

Unleaded Gasoline

Engine Management

ECU Type:

Electronic Control Unit (ECU) - Specific model varies.

🔧 Transmission

Standard

Type:

6-Speed Automatic Transmission (A6GF1/A6LF2)

Optional

Type:

N/A (Manual transmission typically not offered in this generation/market for Rondo)

Features

Gears:

6 forward, 1 reverse

Fluid Type:

Kia Genuine ATF SP-IV or equivalent (check manual for exact spec).

Capacity:

Approx. 7.5-8.5 liters (check manual for precise fill).

📐 Dimensions

Exterior

Length:

Approx. 4525 mm (178.1 in)

Width:

Approx. 1805 mm (71.1 in)

Height:

Approx. 1610 mm (63.4 in)

Wheelbase:

Approx. 2700 mm (106.3 in)

Cargo

Cargo Volume Behind 2Nd Row:

Approx. 216 liters (7.6 cu ft) with 7 seats up.

Cargo Volume Behind 3Rd Row:

Approx. 992 liters (35.0 cu ft) with 3rd row folded.

Weights

Curb Weight:

Approx. 1450-1550 kg (3200-3420 lbs) depending on configuration.

Gross Vehicle Weight Rating Gvwr:

Approx. 2050 kg (4519 lbs) (check specific VIN for exact GVWR).

🛡️ Safety Features

Ratings

NHTSA Overall Rating:

Likely 4 or 5 stars, though specific model year ratings should be confirmed.

IIHS Ratings:

Check IIHS.org for specific crash test performance and ratings (e.g., Top Safety Pick).

Active Features

Standard Anti-lock Braking System.

Standard Electronic Brake-force Distribution.

Standard Electronic Stability Control.

Traction Control:

Standard Traction Control System (TCS).

Hill Start Assist:

Often included as standard.

Passive Features

Airbags:

Front, front side, curtain airbags. Potential for driver's knee airbag.

Seatbelts:

3-point seatbelts with pretensioners and load limiters.

Latch Anchors:

Standard Lower Anchors and Tethers for CHildren (LATCH) system.

💡 Technology Features

Infotainment

Infotainment System:

Available with Kia's UVO infotainment system, featuring touchscreen display, voice recognition, and smartphone integration (e.g., Bluetooth, USB).

Navigation:

Optional GPS navigation system.

Driver Assistance

Backup Camera:

Often standard or available.

Parking Sensors:

Optional rear parking assist sensors.

Blind Spot Monitoring:

Available on higher trim levels.

Connectivity

Bluetooth:

Standard for hands-free calling and audio streaming.

Usb Ports:

Available for media playback and device charging.

🔧 Maintenance

Service Intervals

Oil Change Interval Synthetic:

7,500 miles or 6 months (whichever comes first) for synthetic oil. Refer to manual for specific interval based on driving conditions.

Air Filter Replacement:

Inspect every 15,000 miles, replace as needed or every 30,000 miles (refer to manual).

Cabin Air Filter Replacement:

Inspect every 15,000 miles, replace as needed or every 15,000-20,000 miles (refer to manual).

Spark Plug Replacement 2.0L:

Approx. 105,000 miles for iridium-tipped plugs.

Transmission Fluid Change:

Refer to manual; typically 60,000-100,000 miles, or based on severe driving conditions. Often considered 'lifetime' fluid by manufacturers, but periodic changes are recommended.

Fluid Specifications

Engine Oil Type:

SAE 0W-20 (Synthetic) - API SN or ILSAC GF-5 certified.

Engine Oil Capacity:

Approx. 4.6 liters (4.9 US quarts) with filter change (for 2.0L).

Coolant Type:

Ethylene Glycol based, 50/50 mix with deionized water. Kia Long Life Coolant (Blue).

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Common Complaints:

Occasional reports of minor electrical gremlins, potential for oil consumption in higher mileage engines (especially early Theta II engines), some HVAC system issues.

Recalls:

Check NHTSA.gov or Kia's official recall database for any issued recalls affecting the 2016 Rondo.

📚 Vehicle History

Brand Heritage

Manufacturer:

Kia Corporation, South Korea.

Model Evolution

Generation:

Second Generation (UN) - Launched in 2013, updated for 2016 model year.

Design Philosophy:

Focus on practicality, family-friendliness, and European-influenced styling.

Production

Manufacturing Locations:

Primarily Kia's Hwasung Plant, South Korea.

🏆 Awards & Recognition

Recognitions

Segment Awards:

The Rondo has historically been recognized for its practicality and value within the compact MPV segment.

Ratings

Consumer Reports:

Consumer Reports ratings for reliability and owner satisfaction should be consulted for specific model year performance.

Certifications

Emission Standards:

Meets relevant federal and state emission standards for the model year.