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KIA Rondo 2007-2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Rondo Alternative Model Name: Carens Years Covered: 2007, 2008, 2009 Codes Chassis Code: UN (Global designation for the second generation Carens/Rondo) 👋 Introduction...
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KIA Rondo 2007-2009 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Rondo
Alternative Model Name:
Carens
Years Covered:
2007, 2008, 2009
Codes
Chassis Code:
UN (Global designation for the second generation Carens/Rondo)
👋 Introduction
Market Position
Vehicle Segment:
Compact MPV (Multi-Purpose Vehicle) / Crossover Utility Vehicle (CUV).
Target Demographic:
Families seeking practicality, versatility, and a comfortable ride in a relatively compact package.
Competitive Analysis
Key Competitors:
Toyota Matrix, Mazda5, Ford Focus Wagon, Chevrolet HHR.
Competitive Advantage:
Often offered a more spacious interior and a higher level of standard features for its price point compared to competitors.
Key Features
Interior Versatility:
Flexible seating configurations, including fold-flat rear seats, maximizing cargo space and passenger comfort.
Ride Comfort:
Tunable suspension for a comfortable and compliant ride, suitable for daily commuting and longer journeys.
Value Proposition:
Strong emphasis on providing a feature-rich and practical vehicle at an affordable price point.
Manual Value
Bang For Buck:
This manual represents excellent value, offering comprehensive coverage for DIY repairs and maintenance, saving significant costs on professional servicing.
📋 Manual Details
Coverage Areas
Diagnostic Procedures:
Comprehensive diagnostic procedures for all major vehicle systems.
Repair Procedures:
Detailed step-by-step repair instructions for mechanical and electrical components.
Maintenance Schedules:
Factory-recommended maintenance schedules and procedures.
Wiring Diagrams:
Complete electrical system wiring diagrams for accurate troubleshooting.
Component Locations:
Diagrams showing the precise location of key components.
Technical Specifications:
Extensive technical specifications and data for all components and systems.
Troubleshooting Guides:
Systematic troubleshooting flowcharts for common and complex issues.
Page Count
Estimated Page Count:
1500-2000+ pages (typical for comprehensive service manuals of this era)
Manual Type
Manual Type:
Factory Authorized Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication system, cooling system, fuel system, ignition system, emission control system.
Transmission:
Manual transmission (M/T) and automatic transmission (A/T) overhaul, operation, and diagnostics.
Drivetrain:
Front-wheel drive (FWD) axle, drive shafts, differential.
Brakes:
Brake system (front and rear), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution).
Suspension:
Front and rear suspension components, alignment specifications, shock absorbers, struts.
Steering:
Power steering system, steering column, rack and pinion assembly.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, interior and exterior electrical components.
Body And Chassis:
Body construction, doors, hood, tailgate, interior trim, bumpers, underbody components.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, components.
Safety Systems:
Airbag system, seat belt pre-tensioners, SRS (Supplemental Restraint System) diagnostics.
Instrumentation And Controls:
Instrument cluster, gauges, warning lights, switches, controls.
Entertainment And Navigation:
Audio system, optional navigation system (if equipped), speakers.
Procedures Included
Scheduled Maintenance:
Detailed steps for oil changes, filter replacements, fluid checks, and other routine maintenance.
Major Repairs:
Complete overhaul procedures for engine and transmission.
Component Replacement:
Step-by-step guides for replacing commonly failed parts like alternators, starters, brake pads, suspension components.
Diagnostic Troubleshooting:
Flowcharts and symptom-based troubleshooting for diagnosing various issues.
Torque Specifications:
Precise torque values for all fasteners critical for proper assembly and safety.
Special Tools:
Identification and usage of special tools required for specific repair procedures.
Body And Trim Removal:
Instructions for safely removing and installing interior and exterior trim pieces.
Technical Depth
Depth Of Coverage:
Expert level, covering everything from basic maintenance to full engine and transmission rebuilds, including complex electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Likely searchable due to PDF format, enhancing ease of navigation.
Compatibility:
Compatible with all Windows versions, macOS, and Linux operating systems.
Printability:
Printable, allowing users to create physical copies of specific sections or the entire manual.
Print Quality
Graphic Resolution:
High resolution for clear diagrams and images.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code Petrol:
G4GC (2.0L Theta I4)
Engine Displacement Petrol:
1975 cc (2.0 Liters)
Engine Configuration Petrol:
Inline 4-cylinder, DOHC, 16 valves
Performance
Horsepower Petrol:
Approximately 135-140 hp @ 6000 rpm (varies slightly by market and specific tuning)
Torque Petrol:
Approximately 136-139 lb-ft @ 4500 rpm (varies slightly)
Fuel System
Fuel Delivery Petrol:
Electronic Multi-Point Fuel Injection (MPI).
Recommended Fuel Petrol:
Unleaded gasoline, 87 octane (or higher).
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Kia/Hyundai Genuine Long Life Coolant or equivalent).
Lubrication System
Engine Oil Type:
API SM or higher, SAE 5W-20 or 5W-30 (refer to owner's manual for specific climate recommendations).
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (M/T)
Optional
Optional Transmission:
4-speed Automatic Transmission (A/T)
Features
Automatic Transmission Features:
Electronically controlled, with torque converter lock-up clutch for improved efficiency.
Fluid Specifications
Automatic Transmission Fluid Type:
Kia Genuine ATF SP-III or equivalent.
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 gear oil.
📐 Dimensions
Exterior
Length:
Approximately 4575 mm (179.9 inches)
Width:
Approximately 1790 mm (70.5 inches)
Height:
Approximately 1670 mm (65.7 inches)
Wheelbase:
Approximately 2720 mm (107.1 inches)
Interior
Seating Capacity:
5-7 passengers (depending on configuration and market availability).
Cargo
Cargo Volume Rear Seats Up:
Approximately 15.5 cubic feet (with 3rd-row seats stowed or absent).
Cargo Volume Rear Seats Down:
Significantly more, often exceeding 45 cubic feet with 2nd-row seats folded.
Weights
Curb Weight:
Approximately 1500-1600 kg (3300-3530 lbs), depending on configuration.
Gross Vehicle Weight Rating Gvwr:
Refer to vehicle specific sticker; typically around 2000-2100 kg.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Likely 4/5 stars based on models of this era and segment.
NHTSA Front Impact Passenger:
Likely 4/5 stars.
IIHS Side Impact:
Likely Good or Acceptable based on sibling models tested.
Active Features
ABS:
Standard Anti-lock Braking System.
Ebd:
Standard Electronic Brakeforce Distribution.
Traction Control:
Often available as an option or standard on higher trims.
Passive Features
Airbags:
Front dual airbags, front side-impact airbags, available full-length side curtain airbags.
Seatbelts:
Three-point seatbelts for all seating positions, front seatbelt pretensioners.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, often with MP3 capability and auxiliary input. Optional Rockford Fosgate premium audio available on some trims.
Navigation:
Optional DVD-based navigation system on higher trim levels.
Driver Assistance
Cruise Control:
Standard on most models.
Parking Sensors:
Optional rear parking sensors.
Connectivity
Auxiliary Input:
Standard 3.5mm auxiliary audio input jack for external music players.
Usb Port:
Rarely standard on models of this era; may be aftermarket addition or found on very late models/specific market variations.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions (severe vs. normal).
Oil Filter Replacement:
With every oil change.
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed (typically 30,000 miles or 48,000 km).
Cabin Air Filter:
Replace every 15,000 miles (24,000 km) or annually, depending on air quality.
Spark Plugs:
Approximately every 60,000 miles (96,000 km) for standard iridium plugs.
Transmission Fluid Change Auto:
Inspect every 30,000 miles (48,000 km), replace based on severe usage (e.g., towing, stop-and-go) or every 60,000 miles (96,000 km).
Brake Fluid Flush:
Every 2-3 years or 30,000-45,000 miles (48,000-72,000 km).
Fluid Specifications
Coolant Capacity:
Approximately 7.0-7.5 liters (refer to manual for exact capacity).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
Kia Genuine Power Steering Fluid or Dexron III/Mercon compatible ATF.
Known Issues
Engine Oil Consumption:
Some instances of higher-than-average oil consumption in certain Theta engines, regular checking is advised.
Suspension Component Wear:
Common for vehicles of this age/mileage to require replacement of control arm bushings, tie rod ends, and possibly struts/shocks.
Cv Axle Boots:
Torn CV axle boots can lead to premature failure of the CV joints.
Power Window Motors:
Occasional failure of power window regulators and motors.
Cabin Filter Housing:
Water ingress issues into the cabin due to clogged drain channels or faulty seals around the cabin filter housing have been reported.
📚 Vehicle History
Brand Heritage
Kia Reputation:
Kia, a South Korean automaker, established itself as a provider of reliable and affordable vehicles with growing quality and features during the early 2000s.
Model Evolution
Generation:
This covers the second generation of the Kia Carens (Rondo), which debuted globally in 2006 and continued through 2012 (with a facelift in 2010).
Platform Sharing:
Built on a platform shared with other Kia and Hyundai models, emphasizing cost-effectiveness and shared components.
Production
Manufacturing Locations:
Primarily manufactured in South Korea (Hwasung Plant) for global markets.
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick Qualifier:
While not explicitly awarded 'Top Safety Pick' in all testing years, sibling models and the Rondo itself generally performed well in crash tests for its class and era, often achieving 'Good' ratings in key areas.
Consumer Reports Reliability:
Reliability ratings from Consumer Reports for this generation were often average to above-average, particularly for models with the manual transmission.
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