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Kia Sorento 2004 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Kia Model: Sorento Year: 2004 Codes Model Code: First Generation (SJC) 👋 Introduction Market Position Vehicle Segment: Mid-size SUV, often marketed as a sport utility...
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Art.-Nr: 443858
Stichworte: 2004 Car Cars Kia Misc Sorento
Kia Sorento 2004 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Kia
Model:
Sorento
Year:
2004
Codes
Model Code:
First Generation (SJC)
👋 Introduction
Market Position
Vehicle Segment:
Mid-size SUV, often marketed as a sport utility vehicle with car-like handling
Competitive Analysis
Key Competitors:
Ford Explorer, Toyota Highlander, Honda Pilot, Nissan Pathfinder, Chevrolet TrailBlazer
Key Features
Vehicle Platform:
Body-on-frame construction, shared platform with Hyundai Terracan
Drivetrain Options:
Available in 2WD (rear-wheel drive) and 4WD (part-time or full-time system with electronic transfer case)
Seating Capacity:
Available with 5 or 7 seats (optional third row)
📋 Manual Details
Coverage Areas
Documentation Scope:
Comprehensive repair and service information
Page Count
Total Pages:
1056
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, engine management
Drivetrain:
Manual and automatic transmissions, transfer case, drive shafts, axles, differentials, AWD system
Chassis:
Suspension (front and rear), steering, brakes (hydraulic, ABS), wheels and tires
Electrical:
Charging system, starting system, ignition system, lighting, instrument cluster, body electrical, power accessories, HVAC controls, infotainment, ECUs
Body:
Body panels, doors, windows, interior trim, bumpers, glass, structural components
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics
Repair:
Component removal and installation, adjustments, overhaul procedures, sub-assembly repairs
Specifications:
Torque specifications, clearances, tolerances, fluid capacities, electrical resistance values
Technical Depth
Depth:
In-depth coverage from basic maintenance to complete engine and transmission rebuilds, advanced electrical system diagnostics
📊 Manual Specifications
File Format
Searchability:
Searchable text within PDF for quick access to information
Print Quality
Print Readability:
High-resolution pages suitable for printing
Binding Type
Delivery Format Physical:
Not applicable (Instant PDF Download)
Paper Type
Delivery Format Digital:
Digital PDF file
⚙️ Engine Specifications
Primary Engine
Engine Type Gasoline:
3.5L V6 Lambda G6CU MPI
Engine Displacement L:
3.5
Engine Configuration:
V6
Engine Code:
G6CU
Performance
Horsepower Hp:
195 (approx.)
Torque Lb-Ft:
217 (approx.)
Fuel System
Fuel Delivery:
Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU Type:
Engine Control Unit (ECU) with diagnostic capabilities
Emission Control
Emission System:
Catalytic converter, EGR system (depending on market)
🔧 Transmission
Standard
Transmission Type Gasoline:
4-speed Automatic Transmission (4-speed manual also available in some markets)
Optional
Transmission Type Diesel:
Not applicable for this model year in many markets (though diesel was available in others)
Features
AWD System:
Electronically controlled full-time 4WD system (Active AWD)
Fluid Specifications
Automatic Transmission Fluid:
Kia ATF-SP-II or equivalent (refer to manual for exact spec)
Fluid Capacities
Automatic Transmission Capacity Qts:
Approx. 8.5 quarts (check manual for exact capacity)
📐 Dimensions
Exterior
Length In:
185.5
Width In:
74.4
Height In:
67.3
Wheelbase In:
106.1
Weights
Curb Weight Lbs:
4,189 (approx. for AWD)
Towing Capacity Lbs:
3,500 (check specific market and configuration)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4 Stars (Driver), 5 Stars (Passenger) - for 2004 model year (check specific test data)
IIHS Side Impact Test:
Acceptable (for 2004 model year, check specific test data)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Driver and front passenger airbags, optional side-impact airbags
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio system with subwoofer
Navigation:
Optional dealer-installed or aftermarket navigation systems were available.
Driver Assistance
Cruise Control:
Standard cruise control system
Connectivity
Auxiliary Input:
Optional auxiliary input jack for external audio devices may be present on some units.
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
7,500 miles or 12 months (whichever comes first) under normal driving conditions (refer to manual for severe conditions)
Engine Air Filter Replacement Miles:
15,000 - 30,000 miles (check manual)
Spark Plug Replacement Miles:
100,000 miles (for iridium spark plugs, check manual)
Fluid Specifications
Engine Oil Specification:
API SM/SN or ILSAC GF-4, SAE 5W-30 (check manual for temperature range)
Coolant Specification:
Ethylene glycol based coolant (50/50 mix with distilled water), compatible with Kia specifications (e.g., Genuine Kia Long Life Coolant)
Fluid Capacities
Engine Oil Capacity Qts:
Approx. 5.1 quarts with filter (check manual)
Known Issues
Engine Misfires:
Can be caused by faulty ignition coils, spark plugs, or fuel injectors. Often accompanied by Check Engine Light.
Transmission Slipping:
Potential issues with valve body or torque converter in automatic transmissions, often related to fluid degradation or low fluid level.
Suspension Noise:
Worn ball joints, tie rod ends, or bushings can lead to clunking or rattling noises, especially over bumps.
Brake Wear:
Normal wear and tear, but premature wear can sometimes be related to sticky caliper pins.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Motors Corporation, a South Korean manufacturer, has a history dating back to 1944. Known for its growing global presence and value-oriented vehicles.
Model Evolution
Sorento Generation 1:
The 2004 Sorento represents the first generation (codename SJC), which debuted in 2002. It was Kia's first mid-size SUV and was built on a traditional body-on-frame chassis.
Production
Manufacturing Location:
South Korea (Hwasung Plant)
🏆 Awards & Recognition
Recognitions
Type Of Award:
While the Sorento did not receive major 'Car of the Year' awards in its debut, it was generally well-received for its value proposition and utility in its segment.
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