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Kia Spectra 2002 DOHC engine Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Kia Model: Spectra Year: 2002 Engine Code: DOHC Chassis Code: LD Generation Generation Designation: First Generation (LD) 👋 Introduction Market Position Vehicle Segment: Compact Car...
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Stichworte: 2002 Car Cars Kia Misc Spectra
Kia Spectra 2002 DOHC engine Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Kia
Model:
Spectra
Year:
2002
Engine Code:
DOHC
Chassis Code:
LD
Generation
Generation Designation:
First Generation (LD)
👋 Introduction
Market Position
Vehicle Segment:
Compact Car / Economy Sedan
Competitive Analysis
Key Competitors 2002:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Nissan Sentra.
Key Features
Spectras Value Proposition:
Affordability, practicality, and a reasonable feature set for its price point.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Page Count
Total Pages:
1137
Manual Type
Manual Category:
Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine service, diagnosis, overhaul, including DOHC engine specific components.
Transmission:
Manual and Automatic transmission service, repair, and diagnosis.
Brakes:
Hydraulic system, ABS diagnosis and repair, parking brake, brake component replacement.
Suspension:
Front and rear suspension components, alignment procedures, shock absorbers, springs.
Steering:
Power steering system, steering rack, tie rod ends, steering column.
Electrical:
Wiring diagrams, fuse box locations, lighting systems, charging system, starting system, battery.
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis, refrigerant handling, component replacement.
Body:
Body panels, doors, bumpers, interior trim, glass replacement.
Diagnostics:
Troubleshooting charts, OBD-II codes, diagnostic procedures for various systems.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes.
Repair:
Component replacement, system repair, troubleshooting and corrective actions.
Overhaul:
Engine and transmission overhaul procedures, including disassembly and reassembly.
Installation:
Component installation and replacement guidance.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to major component overhaul and diagnostics)
📊 Manual Specifications
File Format
PDF Quality:
High resolution, searchable text, printable pages.
Print Quality
Print Readability:
Optimized for printing, clear diagrams and text.
Binding Type
Digital Binding:
N/A (Digital PDF format)
Paper Type
Digital Paper Simulation:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder, DOHC
Engine Displacement:
2.0 Liters (1998 cc)
Bore X Stroke:
82.0 mm x 93.5 mm
Compression Ratio:
10.0:1
Valve Train:
Dual Overhead Camshafts (DOHC), 16 Valves (4 valves per cylinder)
Performance
Horsepower:
135 hp @ 6000 rpm
Torque:
130 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual
Optional
Transmission Type Optional:
4-Speed Automatic
Features
Automatic Transmission Features:
Electronically controlled, adaptive shift logic.
📐 Dimensions
Exterior
Length:
174.4 inches (4430 mm)
Width:
67.5 inches (1715 mm)
Height:
56.3 inches (1430 mm)
Wheelbase:
102.4 inches (2600 mm)
Front Track:
58.7 inches (1490 mm)
Rear Track:
58.5 inches (1485 mm)
Weights
Curb Weight Manual:
2767 lbs (1255 kg)
Curb Weight Automatic:
2835 lbs (1286 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4 Stars
NHTSA Frontal Impact Passenger:
4 Stars
IIHS Moderate Overlap Frontal Offset:
Acceptable
Active Features
ABS:
Standard on most trims
Passive Features
Airbags:
Driver and front passenger airbags; available side airbags on some trims.
Seatbelts:
3-point front and rear seatbelts, pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional premium audio system with more speakers.
Display:
Basic digital clock and radio display.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Not standard; may be available as an aftermarket option.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (under normal driving conditions).
Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 60,000 miles (Iridium type recommended).
Fluid Specifications
Engine Oil Type:
API Service SN/SM/SL or ILSAC GF-5/GF-4/GF-3, SAE 5W-20 or 5W-30.
Engine Oil Capacity:
4.5 US quarts (4.3 liters) with filter change.
Coolant Type:
Ethylene Glycol based, Asian vehicle specific coolant (e.g., HOAT - Hybrid Organic Acid Technology).
Transmission Fluid Manual:
API GL-4 SAE 75W-90 gear oil.
Transmission Fluid Automatic:
SP-III (or equivalent ATF specification).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Front suspension components (ball joints, control arm bushings), catalytic converter (can be prone to failure), oxygen sensors, interior trim rattles.
Engine Performance Notes:
Can experience occasional rough idle or minor power loss if maintenance is neglected, particularly related to ignition system or fuel injectors.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Model Evolution
First Generation Introduction:
The Kia Spectra was introduced globally in 2000, replacing the Kia Sephia. The LD generation, covered by this manual, debuted for the 2004 model year in North America, but this manual specifically covers the 2002 model year which was part of the prior generation transition. Kia's global strategy meant earlier introductions in other markets.
Production
Production Period:
The first generation Spectra (LD) was produced from 2000 to 2004. This manual covers a specific early model year of this platform.
Manufacturing Locations:
Primarily manufactured in South Korea.
🏆 Awards & Recognition
Recognitions
Safety Awards 2002:
NHTSA 4-star frontal impact rating.
Ratings
Consumer Reports General Reliability:
Historically, models from this era received mixed reliability ratings; this manual is crucial for proper maintenance to mitigate potential issues.
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