Kioti Daedong DS4110 DS4510 Tractor Workshop Service Repair & Part Manual Download PDF

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🏷️ Basic Information Identification Make: Kioti Daedong Model: DS4110 / DS4510 Product Type: Tractor Workshop Service Repair & Parts Manual Codes Manual Id: Likely includes model-specific and revision identifiers, but...

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Typ: Tractor

Anbieter:

Art.-Nr: 14119

Stichworte: Daedong DS4110 DS4510 Kioti Tractor

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Kioti Daedong

Model:

DS4110 / DS4510

Product Type:

Tractor Workshop Service Repair & Parts Manual

Codes

Manual Id:

Likely includes model-specific and revision identifiers, but not explicitly provided.

👋 Introduction

Market Position

Market Segment:

Compact and sub-compact utility tractors, popular for property maintenance, small-scale farming, landscaping, and light construction.

Competitive Analysis

Competitors:

Competes with models from manufacturers such as Mahindra, Branson, LS Tractor, Yanmar, and Kubota within the compact tractor segment.

Key Features

Key Features:

Durable construction, reliable diesel engine, user-friendly controls, versatile capabilities with various attachments, and a strong value proposition.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine, drivetrain, hydraulics, electrical system, chassis, bodywork, maintenance procedures, troubleshooting, parts catalog.

Page Count

Page Count:

Typically 500+ pages for comprehensive tractor service manuals, exact count not specified.

Manual Type

Manual Type:

Workshop Service Repair and Parts Manual

Language

Language:

English (standard for North American market documentation)

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine System:

Detailed diagnostic procedures, component removal and installation, overhaul specifications, fuel system, cooling system, lubrication system, air intake and exhaust systems.

Drivetrain System:

Clutch, transmission (gearbox, range selection), final drives, differential, PTO (Power Take-Off) system, four-wheel drive engagement (if applicable).

Hydraulic System:

Hydraulic pump, control valves, cylinders, hoses, filters, fluid specifications, troubleshooting of lift arms, steering assist, and auxiliary hydraulic ports.

Electrical System:

Battery, starter, alternator, lighting circuits, instrument panel, ignition system, wiring diagrams, troubleshooting of electrical faults.

Chassis And Steering:

Front axle, rear axle, steering mechanism (hydrostatic steering), braking system, suspension components (if applicable).

Bodywork And Operator Station:

Fenders, hood, operator platform/seat, controls, safety guards, attachment points.

Procedures Included

Maintenance Procedures:

Fluid changes (engine oil, coolant, hydraulic fluid, transmission fluid), filter replacement, lubrication points and schedules, safety checks, pre-operational checks.

Repair Procedures:

Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly for all major systems.

Troubleshooting Guides:

Systematic approaches to diagnosing and resolving common operational issues, including symptom-based troubleshooting charts.

Parts Information:

Illustrated parts breakdowns with part numbers for ordering genuine Kioti Daedong replacement components.

Technical Depth

Technical Depth:

Comprehensive coverage from basic maintenance to major component overhauls and advanced diagnostics, suitable for both owner-operators and professional mechanics.

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format), typically searchable and printable.

Print Quality

Print Quality:

High-resolution scans or digital native files, ensuring clarity of text, diagrams, and illustrations.

Binding Type

Binding Type:

N/A (Digital Download - PDF format)

Paper Type

Paper Type:

N/A (Digital Download - PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Make:

Daedong Diesel (in-house or partnered)

Engine Model:

Specific engine model not provided, but likely a naturally aspirated or turbocharged 3 or 4-cylinder diesel.

Displacement:

Likely in the range of 1.5L to 2.5L, typical for this tractor class.

Performance

Rated Engine Hp:

DS4110: Approximately 41 HP; DS4510: Approximately 45 HP (PTO HP will be lower).

Torque Output:

Specific torque figures are not provided but are optimized for utility work.

Fuel System

Fuel Type:

Diesel

Fuel Injection:

Direct Injection (common in modern diesel engines)

Cooling System

Cooling Type:

Liquid-cooled with radiator, fan, and thermostat.

Lubrication System

Oil Type:

API CI-4 or CH-4 rated diesel engine oil, viscosity typically 15W-40 or 10W-30 depending on ambient temperature. Specifics in manual.

Engine Maintenance

Oil Capacity:

Typically 5-7 quarts (liters) including filter. Specific capacity in manual.

Oil Filter Part Number:

Part number specific to the engine model, obtainable from the parts section of the manual.

🔧 Transmission

Standard

Transmission Type:

Manual Transmission with Synchro-Shuttle or Hi-Lo range. DS series typically features a 12 Forward / 12 Reverse (12x12) or similar configurations.

Optional

Optional Transmission:

Likely not a significant option on this model range, primarily mechanical transmissions offered.

Features

Shuttle Shift:

Forward/Reverse shuttle lever for easy directional changes without clutching (Synchro-Shuttle).

Pto Speeds:

Standard 540 RPM PTO, potentially a 540 Economy PTO. PTO engagement is usually a mechanical lever.

Fluid Specifications

Transmission Fluid Type:

Kioti Tractor Hydraulic Fluid (KTL or equivalent UTTO/TDTO). Specific viscosity and API rating to be confirmed in the manual.

Fluid Capacity

Transmission Fluid Capacity:

Capacity varies by model, typically 20-30 liters. Exact figure required from manual.

📐 Dimensions

Exterior

Overall Length:

Approximate: 3.5-4.0 meters. Precise dimensions in manual.

Overall Width:

Approximate: 1.5-1.8 meters. Precise dimensions in manual.

Overall Height:

Approximate: 2.2-2.5 meters to ROPS. Precise dimensions in manual.

Weights

Operating Weight:

Approximate: 1500-1800 kg. Exact weight with ballast and accessories in manual.

Wheelbase:

Approximate: 1.8-2.0 meters. Specifics in manual.

Cargo

Three Point Hitch Category:

Category 1

Hitch Lift Capacity:

Typically 800-1200 kg at the lift arm ends. Specific lift capacity in manual.

Wheels And Tires

Front Tire Size:

Commonly 8.00-16 or similar agricultural/industrial tires. Specifics in manual.

Rear Tire Size:

Commonly 13.6-16, 12.4-24 or similar agricultural/industrial tires. Specifics in manual.

🛡️ Safety Features

Ratings

Rollover Protection:

ROPS (Roll Over Protective Structure) is standard, often with a seatbelt. Foldable ROPS may be an option.

Active Features

Braking System:

Wet disc brakes, typically mechanically actuated. Parking brake integrated.

Operator Presence Control:

Likely includes a seat-actuated switch that disengages the PTO and/or transmission when the operator leaves the seat.

Passive Features

Lighting:

Headlights, taillights, brake lights, turn signals (depending on configuration).

💡 Technology Features

Infotainment

Infotainment System:

Not applicable; tractors of this era prioritize function over advanced infotainment.

Driver Assistance

Driver Assistance Features:

Basic features like hydrostatic steering are standard. Advanced electronic aids are not present.

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Typically every 100 or 250 operating hours, or annually. Specific interval in manual.

Fuel Filter Replacement Interval:

Usually every 250 or 500 operating hours, or as needed if experiencing fuel issues. Specific interval in manual.

Air Filter Maintenance Interval:

Service or replace based on operating conditions, typically inspected every 50 hours and replaced every 250-500 hours. Specific interval in manual.

Hydraulic Fluid Change Interval:

Typically every 500 or 1000 operating hours. Specific interval in manual.

Fluid Specifications

Coolant Type:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Specific type and capacity in manual.

Brake Fluid Type:

N/A (Tractors typically use transmission/hydraulic fluid for brake actuation, not separate brake fluid like cars).

Known Issues

Common Wear Items:

Clutch friction plates, PTO clutch, hydraulic pump wear, steering cylinder seals, and front axle pivot wear are common on all tractors with heavy use.

Electrical Issues:

Corrosion on electrical connectors, particularly in damp environments, can lead to intermittent faults.

Hydraulic Issues:

Slow hydraulic response or loss of power can indicate a worn pump, leaky seals, or contaminated fluid/filters.

📚 Vehicle History

Brand Heritage

Brand Origin:

Kioti is a brand of Daedong Industrial Co., Ltd., a South Korean manufacturer established in 1944, known for its agricultural machinery.

Model Evolution

Model Line:

The DS series represents Kioti's lineup of versatile compact utility tractors designed for a wide range of applications. Models evolve with updated engines, transmissions, and features.

Production

Production Period:

The DS4110/DS4510 models were introduced in the mid-to-late 2000s and have seen updates over the years. Exact production years are specific to the manual's coverage.

Manufacturing Location

Manufacturing Country:

South Korea

🏆 Awards & Recognition

Recognitions

Industry Awards:

Specific industry awards for the DS4110/DS4510 models are not widely publicized, but Kioti generally receives positive reviews for value and performance in its segment.

Ratings

Customer Satisfaction:

Generally good customer satisfaction for reliability and ease of maintenance in the compact tractor market.