KTM 1190 RC8 R 2009 Workshop Service Repair Manual

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Stichworte: 1190 1190 RC8 R 2009 KTM Motorcycle Motorcycles

Produktvarianten

Beschreibung

The 2009 1190 RC8 R represents an entry into the high-performance sportbike segment, embodying a track-focused design with sharp handling and a powerful V-twin engine. This premium European motorcycle manufacturer's offering is distinguished by its distinctive styling and engineering quality. The RC8 R was positioned to compete with other leading superbikes of its era, noted for its potent performance and sophisticated chassis. This comprehensive workshop service repair manual provides detailed guidance for the 1190 RC8 R. It covers essential areas including engine service, chassis maintenance, electrical system troubleshooting, and brake system procedures. The manual is designed to assist owners and technicians in performing scheduled maintenance, complex repairs, and diagnostics, ensuring the optimal performance and longevity of the vehicle.

🏷️ Basic Information

Identification

Make:

Model:

1190 RC8 R

Year:

Variant:

Standard (All Models/Engines/Trim/Transmissions Types Covered)

Codes

Product Identifier:

KTM_1190_RC8_R_2009_WSM_PDF

👋 Introduction

Market Position

Product Type:

High-performance sportbike

Manufacturer Segment:

Premium European motorcycle manufacturer

Competitive Analysis

Competitors 2009:

Ducati 1098, Aprilia RSV1000R Factory, BMW S1000RR (late availability), Yamaha YZF-R1, Suzuki GSX-R1000, Kawasaki Ninja ZX-10R

Key Features

Design Philosophy:

Track-focused, sharp handling, powerful V-twin engine, distinctive KTM styling

Manual Benefit 1:

Significant cost savings on maintenance and repairs

Manual Benefit 2:

Empowers owners to perform their own upkeep and troubleshooting

Manual Benefit 3:

Access to factory-level technical information

Manual Source

Origin:

Original Manufacturer (KTM) - stated as the same manual used by service shops

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Maintenance, Troubleshooting, Repair, Diagnostics

Page Count

Estimated Pages:

Hundreds (as stated in product description)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

General Information, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Fuel System, Cooling System, Air Filter, Exhaust

Chassis:

Fork, Triple Clamp, Handlebar, Controls, Shock Absorber, Swingarm, Frame, Wheels/Tires, Final Drive, Suspension, Steering

Electrical:

Electrical System, Lighting System, Wiring Diagrams, Troubleshooting

Brakes:

Brakes

Other:

Battery, Storage, Appendix

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacement, component checks

Repair:

Disassembly, assembly, cleaning, reinstallation, component repair, major overhauls

Diagnostics:

Troubleshooting guides, fault diagnosis, electrical system diagnostics

Electrical Diagnostics:

Detailed troubleshooting procedures and wiring diagrams for electrical system faults.

Suspension Tuning:

Guidance on adjusting front and rear suspension components for optimal performance and rider preference.

Engine Rebuild:

Comprehensive instructions for engine disassembly, inspection, component replacement, and reassembly.

Technical Depth

Depth:

Comprehensive, detailed, professional technician level

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable if professionally created

Print Quality

Printability:

Full Printable

Zoom Capability:

Zoom IN/OUT enabled

Binding Type

Binding:

Digital Download (Printable)

Paper Type

Paper:

N/A (Digital Format)

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinZip

Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-twin, four-stroke, liquid-cooled

Displacement:

1195 cc (approx.)

Bore X Stroke:

Refer to manual for precise figures

Valve Train:

DOHC, 4 valves per cylinder

Performance

Horsepower:

Approx. 170 hp (at crank) - check manual for exact figure

Torque:

Approx. 130 Nm (at crank) - check manual for exact figure

Fuel System

Fuel Delivery:

Electronic fuel injection (EFI), likely Keihin or similar

Fuel Type:

Unleaded gasoline (premium recommended)

Cooling System

Cooling Method:

Liquid-cooled (radiator and fan)

Lubrication System

Oil Type:

Refer to manual for specific KTM recommendations (likely high-quality synthetic motorcycle oil)

Oil Capacity:

Refer to manual for exact capacity

🔧 Transmission

Standard

Type:

6-speed, sequential, claw-shifted

Clutch Type:

Hydraulically operated wet multi-disc clutch

Features

Gear Ratios:

Detailed in manual

Final Drive:

Chain drive (refer to manual for chain maintenance and adjustment)

📐 Dimensions

Exterior

Length:

Refer to manual for precise dimensions

Width:

Refer to manual for precise dimensions

Height:

Refer to manual for precise dimensions

Weights

Dry Weight:

Approx. 185 kg (192 kg for R model) - check manual for exact figure

Fuel Tank Capacity:

Approx. 15.5 liters

🛡️ Safety Features

Ratings

Safety Features General:

High-performance braking system, advanced suspension, robust frame construction

Active Features

Braking System:

Dual front disc brakes with radial-mount calipers, single rear disc brake. ABS was likely optional or standard depending on market/trim for the RC8 R.

Suspension Front:

Fully adjustable WP USD (Upside-Down) forks

Suspension Rear:

Fully adjustable WP monoshock with linkage

Passive Features

Frame Type:

Chromium-molybdenum steel trellis frame

💡 Technology Features

Infotainment

Dash Features:

Digital instrument cluster, lap timer, gear indicator, diagnostic codes

Driver Assistance

Optional or standard on certain trims/markets; detailed system information in manual

Connectivity

Diagnostic Port:

On-board diagnostics system for troubleshooting (details and procedures in manual)

🔧 Maintenance

Service Intervals

Oil Change:

Refer to manual for specific intervals (typically every 3,000-5,000 km or annually)

Valve Clearance Check:

Refer to manual for specific intervals (often around 10,000-15,000 km)

Fluid Specifications

Coolant:

Refer to manual for specific coolant type and mixture ratio

Brake Fluid:

DOT 4 or DOT 5.1 (refer to manual for exact specification)

Clutch Fluid:

Refer to manual (likely same as brake fluid)

Known Issues

Typical Concerns:

While generally robust, common concerns for high-performance bikes can include clutch wear under aggressive use, occasional electrical gremlins (detailed in manual), and suspension tuning sensitivity. Manual provides specific troubleshooting.

📚 Vehicle History

Brand Heritage

Ktm Heritage:

Renowned for off-road prowess, expanding into street motorcycles with performance focus

Model Evolution

Rc8 Introduction:

The RC8 line was KTM's first major foray into the superbike segment, launched around 2008. The 'R' designation signifies a higher-performance, track-oriented variant.

Rc8 R Enhancements 2009:

The 2009 RC8 R typically received performance upgrades over the standard RC8, potentially including engine tuning, suspension refinements, and lighter components.

Production

Manufacturing Location:

Austria (KTM AG)

🏆 Awards & Recognition

Recognitions

General Reputation:

KTM RC8 series received acclaim for its unique styling, potent V-twin engine, and sharp handling, though it was a niche product in a highly competitive market.