KTM 400 450 SX MXC XC 2000-2007 Factory Service Manual

Normaler Preis: $16.99
Verkaufspreis: $16.99
Normaler Preis
Grundpreis: pro

This manual covers the 400 SX, 450 SX, 400 MXC, 450 MXC, 400 XC, and 450 XC models produced between 2000 and 2007. These off-road motorcycles are renowned for their...

23 people are viewing this right now

Typ: Motorcycle

Anbieter:

Art.-Nr: 58640

Stichworte: 2000 2001 2002 2003 2004 2005 2006 2007 400 MXC 400 SX 400 XC 450 MXC 450 SX 450 XC Agriculture Case KTM Motorcycle MXC Series Tractors

Produktvarianten

Beschreibung

This manual covers the 400 SX, 450 SX, 400 MXC, 450 MXC, 400 XC, and 450 XC models produced between 2000 and 2007. These off-road motorcycles are renowned for their performance and success in motocross and cross-country racing, representing significant advancements in chassis design, engine tuning, and suspension technology during their production years. Dedication to off-road excellence is evident in these robust machines, designed for competitive riding and demanding terrain. This comprehensive Factory Service Repair Manual provides detailed instructions for all maintenance, troubleshooting, and repair procedures. It covers all major systems including the engine, fuel system, cooling system, clutch, transmission, wheels, brakes, suspension, steering, and electrical system. With step-by-step guidance, detailed illustrations, diagrams, and factory specifications, this manual is an essential resource for owners and technicians seeking to maintain, repair, and optimize the performance of their off-road motorcycles, offering potential labor cost savings.

🏷️ Basic Information

Identification

Make:

Model:

400 SX, 450 SX, 400 MXC, 450 MXC, 400 XC, 450 XC

Year Range:

2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007

Product Type:

Factory Service Repair Manual

Codes

Model Designations:

SX (Motocross), MXC (Cross-Country), XC (Cross-Country variants, often similar to MXC but may have slight differences).

👋 Introduction

Market Position

Positioning:

Official Factory Service Repair Manual, providing the same information as professional KTM technicians.

Competitive Analysis

Comparison:

Distinguished from 3rd party manuals by being an 'Actual Genuine Repair Service Factory Manual'.

Key Features

Features:

Downloadable PDF, printable, comprehensive coverage, detailed illustrations/diagrams, advanced troubleshooting, direct access to factory-level information, significant potential labor cost savings.

Cost Savings:

Enables owners to perform maintenance and repairs themselves, potentially saving $50-$60 per hour in shop labor costs.

📋 Manual Details

Coverage Areas

Coverage:

Complete repair and maintenance for all specified models and years.

Page Count

Estimated Page Count:

Hundreds of pages (specific count not provided but implied to be extensive).

Manual Type

Type:

Factory Service Repair Manual

Source Authenticity:

Actual Genuine Factory Manuals, not third-party reproductions.

Language

Language:

English

Format

Format:

PDF Download

Delivery Method:

Instant download link provided on checkout page after payment.

Software Requirements:

Adobe PDF Reader required.

📖 Manual Coverage

Systems Covered

Systems:

General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix.

Electrical System Detail:

Detailed wiring diagrams, troubleshooting for lighting, ignition, and charging systems (if applicable to specific trims).

Suspension Service:

Detailed procedures for front fork (USD) and rear shock absorber maintenance, including seal replacement, oil changes, and adjustments.

Brake System Service:

Procedures for hydraulic brake caliper service, master cylinder overhaul, brake pad replacement, and bleeding the brake system.

Frame And Bodywork:

Information on frame inspection, mounting points for body panels, subframe, and related components.

Fuel System Detail:

Comprehensive coverage of fuel tank, petcock, fuel lines, carburetor disassembly, cleaning, and adjustment.

Procedures Included

Procedures:

Maintenance, troubleshooting, repair, diagnostics, rebuild, refurbishment, restoration, engine fault symptom diagnosis, part evaluation, part testing, wiring diagram tracing, engine management system analysis, common fixes, pre-emptive maintenance tips.

Rebuild Procedures:

Comprehensive step-by-step instructions for engine rebuilds, including piston replacement, cylinder inspection, crankshaft and connecting rod service.

Wheel And Tire Service:

Instructions for wheel bearing replacement, tire mounting and balancing, spoke tension checks, and rim repairs.

Suspension Tuning:

Guidance on adjusting suspension sag, compression, and rebound damping for different riding conditions and rider preferences.

Technical Depth

Depth:

Comprehensive, step-by-step instructions, advanced troubleshooting, detailed illustrations, diagrams, photos, and specifications, covering everything professional technicians know.

Diagnostic Capabilities:

Includes an advanced troubleshooting guide to diagnose and correct virtually any problem the vehicle might encounter.

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

Printable without restriction (individual pages or entire manual).

Binding Type

Binding:

N/A (Digital Download - printable)

Paper Type

Paper Type:

N/A (Digital Download - user printable)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke single-cylinder (specific engine codes/displacements would be detailed within the manual, typically 400cc and 450cc variants for these models).

Bore Stroke:

Specific bore and stroke dimensions for 400cc and 450cc engines will be provided in the manual, crucial for component identification and rebuilds.

Engine Cooling:

Liquid-cooled, with detailed procedures for radiator, water pump, and coolant system maintenance.

Performance

Performance Details:

Manual provides all specifications for engine performance, including power, torque, and tuning procedures. Actual figures vary by specific model year and variant.

Compression Ratio:

Manual will list the correct compression ratios for various engine configurations.

Fuel System

Fuel System Type:

Carburetor (likely Keihin or similar) for the specified model years, with detailed information on fuel delivery, jets, and tuning.

Carburetor Model:

Likely Keihin PWK series or similar, with detailed tuning and jetting information specific to each model variant.

🔧 Transmission

Standard

Transmission Type:

5-speed or 6-speed constant mesh gearbox (specific to model variant).

Optional

Optional Transmissions:

N/A (Standard manual transmission for motocross/enduro bikes).

Features

Transmission Features:

Detailed procedures for clutch operation, transmission disassembly, inspection, and assembly, including gear ratios and lubrication requirements.

📐 Dimensions

Exterior

Overall Dimensions:

Specific dimensions for length, width, and height vary by model year and configuration (SX, MXC, XC). Manual covers chassis and frame dimensions.

Weights

Dry Weight:

Dry weight specifications will be detailed in the manual, typically ranging from 105-115 kg depending on model and year.

Wet Weight:

Wet weight information, including fluid capacities, will be available in the manual.

🛡️ Safety Features

Ratings

Safety Ratings:

N/A (Off-road motorcycles typically do not have NHTSA/Euro NCAP ratings. Safety information pertains to operational safety and component integrity).

Active Features

Active Safety:

Brake system operation, suspension tuning for stability, steering geometry for control.

Passive Features

Passive Safety:

Frame integrity, component mounting security, handlebar protection (discussed in context of repair).

💡 Technology Features

Infotainment

Infotainment Systems:

N/A (These are competition-oriented off-road motorcycles and lack traditional infotainment systems).

Driver Assistance

Driver Assistance Features:

N/A (No electronic driver assistance systems like ABS or traction control are present on these models).

Connectivity

Connectivity Options:

N/A (No connectivity features are present on these models).

🔧 Maintenance

Service Intervals

Recommended Intervals:

Manual details specific service intervals for oil changes, air filter cleaning, spark plug replacement, valve adjustments, and chain maintenance based on operating hours or mileage.

Valve Adjustment Interval:

Details on checking and adjusting valve clearances, typically at specific hour intervals (e.g., every 15-25 hours of riding).

Fluid Specifications

Engine Oil Spec:

Manual will specify appropriate viscosity grades (e.g., Motorex SAE 10W-50 or 15W-50) and API ratings for engine oil and clutch lubrication.

Coolant Spec:

Specifies type of coolant (e.g., ethylene glycol based) and recommended mixture ratio for the cooling system.

Brake Fluid Spec:

Specifies DOT 4 or DOT 5.1 brake fluid for hydraulic brake systems.

Transmission Oil Spec:

Manual details specifications for transmission oil, often the same as engine oil for wet clutch designs.

Fork Oil Spec:

Specifications for suspension fork oil viscosity and quantity, critical for proper damping performance.

Gearbox Oil Capacity:

Specific oil capacity for the gearbox and clutch lubrication system will be detailed.

Known Issues

Common Problems:

Manual helps diagnose and address common issues such as carburetor tuning problems, suspension wear, electrical connector corrosion, and exhaust system leaks.

Tune Up Procedures

Tune Up Tasks:

Includes detailed instructions for carburetor adjustments, ignition timing checks (if applicable), and valve clearance verification.

📚 Vehicle History

Brand Heritage

Brand Focus:

KTM is renowned for its off-road motorcycles, excelling in motocross, enduro, and rally racing.

Model Evolution

Model Lineage:

The SX, MXC, and XC lines represent KTM's competitive offerings in motocross and cross-country racing, with continuous development through these years.

Key Developments During Era:

This period saw advancements in chassis geometry, engine performance tuning, and improved suspension components from leading manufacturers like WP.

Production

Production Period:

The covered period of 2000-2007 saw significant evolution in KTM's off-road platforms, including chassis design, engine performance, and suspension technology.

🏆 Awards & Recognition

Recognitions

Racing Success:

KTM models from this era consistently achieved success in professional motocross and off-road racing, indicating inherent design quality and performance.