Target Audience:
Professional technicians, experienced DIY mechanics, and owners seeking in-depth knowledge of their KTM 60 SX/65 SX.
Comparative Value:
Provides factory-level detail, often surpassing basic owner's manuals and offering the same content as a physical workshop manual at a more accessible price and delivery speed.
Ease Of Use:
Step-by-step instructions, clear language, and detailed illustrations facilitate complex repair tasks.
Knowledge Transfer:
Aims to equip owners with the knowledge of factory-trained technicians for informed maintenance and repair decisions.
Engine Systems:
Engine disassembly, assembly, inspection, lubrication, cooling system, fuel system (carburetor), ignition system, exhaust system
Drivetrain Systems:
Clutch operation and adjustment, transmission disassembly and assembly, gear shifting mechanisms, final drive (chain and sprockets)
Chassis Systems:
Frame inspection and repair, suspension (front forks, rear shock absorber) maintenance and adjustment, steering system, wheel and tire service
Braking Systems:
Brake lever and pedal adjustment, brake caliper maintenance, brake pad replacement, brake fluid bleeding and replacement
Electrical Systems:
Ignition system components, lighting circuits, wiring diagrams, troubleshooting electrical faults
Routine Maintenance:
Oil changes, filter replacements, chain lubrication and adjustment, air filter cleaning/replacement, spark plug service, general inspection
Repair Procedures:
Step-by-step guides for engine rebuilds, transmission overhaul, suspension servicing, brake system repairs, carburetor tuning
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting charts, identification of potential failure points
Disassembly And Assembly:
Detailed instructions for component removal, reassembly, and correct torque specifications
Engine Rebuild:
Detailed, step-by-step instructions for complete engine teardown, inspection of components (crankshaft, connecting rod, bearings, seals), and reassembly.
Suspension Tuning:
Guidance on adjusting suspension settings (preload, compression, rebound) for optimal handling and rider comfort, as well as fork seal replacement and oil changes.
Electrical Troubleshooting:
Comprehensive wiring diagrams, component testing procedures for ignition coil, stator, CDI unit, and fault diagnosis for common electrical issues.
Depth Of Coverage:
Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers fundamental to advanced repair and maintenance.
Searchability:
PDF format allows for keyword searching, enabling quick access to specific information.
Printable:
Full Printable
Zoom Capability:
YES (Zoom IN/OUT)
Binding Type:
Digital Download (No physical binding)
Paper Type:
N/A (Digital)
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader, WinZip (for extraction if zipped)
Operating System Compatibility:
All Versions of Windows & Mac
Engine Type:
Two-Stroke Single-Cylinder (Specific displacement for 60 SX and 65 SX will vary, manual will detail both).
Bore X Stroke:
Refer to manual for specific 60 SX and 65 SX bore and stroke dimensions.
Cooling System:
Liquid-cooled (typically)
Bore X Stroke 60Sx:
Specific dimensions for the 60 SX model are detailed within the manual.
Bore X Stroke 65Sx:
Specific dimensions for the 65 SX model are detailed within the manual.
Horsepower And Torque:
Detailed performance figures and specifications are included in the manual.
Power Delivery Characteristics:
Information on powerband, throttle response tuning, and factors affecting performance.
Carburetor Specifications:
Specific carburetor models (e.g., Keihin), jetting information, and adjustment procedures are detailed.
Fuel Type:
Unleaded gasoline (specified octane rating in manual).
Ignition Type:
CDI (Capacitor Discharge Ignition) - detailed component testing and timing information provided.
Transmission Type:
6-speed manual transmission
Optional Transmissions:
N/A (Standard configuration for this model).
Clutch Type:
Hydraulically operated, multi-plate wet clutch
Gear Ratios:
Specific gear ratios for each of the 6 speeds are provided within the manual.
Safety Standards:
While no formal crash ratings apply to off-road motorcycles, the manual details safety precautions for operation and maintenance.
Braking System Description:
Hydraulic disc brakes front and rear. Manual details proper maintenance and inspection for optimal stopping power.
Chassis Integrity:
Emphasis on frame and suspension integrity checks to ensure stable handling and prevent accidents.
Oil Change Interval:
Refer to manual for specific recommended oil change intervals based on riding hours/conditions.
Air Filter Cleaning:
Frequent cleaning/replacement recommended, specific intervals in manual.
Spark Plug Service:
Recommended inspection and replacement intervals detailed in manual.
Engine Oil Type:
Specific 2-stroke pre-mix oil and transmission oil specifications provided in the manual.
Coolant Type:
Specific coolant mixture (e.g., 50/50 ethylene glycol and distilled water) and capacity detailed in manual.
Brake Fluid Type:
DOT 4 or DOT 5.1 hydraulic brake fluid recommended, as specified in the manual.
Transmission Oil Grade:
Specific viscosity grade (e.g., SAE 10W/30 or 10W/40) and type of transmission oil recommended.
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, piston rings, and fork seals are common wear items that require regular inspection and replacement. Manual provides guidance on their service.
Carburetor Cleaning:
Carburetors may require periodic cleaning and adjustment due to fuel variations and usage, procedures are in the manual.
Ktm Legacy:
KTM, originating in Austria, has a strong heritage in off-road and motorsports, known for performance-oriented motorcycles.
Sx Series Development:
The SX series represents KTM's dedication to motocross and off-road racing, with continuous development focused on power, suspension, and chassis dynamics.
Manufacturing Origin:
Austria (KTM motorcycles are typically manufactured in Austria).
