Target User:
Kymco MXer 50 ATV owners, independent repair shops, and DIY mechanics.
Value Proposition:
Provides dealership-level technical information for DIY repair and maintenance, offering significant cost savings over professional servicing.
Delivery Method:
Instant digital delivery via download, no physical shipping delays.
Usability:
Printable sections for practical workshop use, protecting the original digital file.
Primary Coverage:
Comprehensive Service and Repair for Kymco MX ER / MXer 50 ATV
Specific Topics:
Engine, General Information, Transmission, Chassis, Lighting, Steering, Seats System, Clutch, Suspension, Locks, Brakes, Lubrication, Electrical, Frame, Fuel System, Battery
Estimated Page Count:
Detailed (Specific number not provided, but described as 'complete')
Type:
Workshop Service Repair Manual
Format:
Adobe Acrobat PDF (Digital Download)
Engine Systems:
Engine assembly, disassembly, troubleshooting, internal components, cooling system, lubrication system, ignition system, fuel delivery system.
Transmission Systems:
Transmission operation, maintenance, repair, clutches, gears, drive components.
Chassis And Suspension:
Frame inspection, front suspension (forks, steering), rear suspension (swingarm, shock absorber), wheel bearings, alignment.
Braking Systems:
Front and rear brake system components, hydraulic lines, master cylinders, calipers, pads, rotors, bleeding procedures.
Electrical And Lighting:
Battery, charging system (stator, rectifier/regulator), ignition system, lighting circuits (headlight, taillight, turn signals), wiring diagrams, starter motor, electrical troubleshooting.
Fuel And Lubrication:
Fuel tank, fuel lines, carburetor (or fuel injection if applicable), oil system, lubrication points, fluid specifications and capacities.
Steering And Controls:
Handlebar assembly, steering linkage, throttle control, brake levers, shifter operation.
Bodywork And Seats:
Body panels, fenders, seat assembly, storage compartments, mounting hardware.
Maintenance Procedures:
Routine maintenance checks, oil changes, filter replacements, spark plug service, chain adjustment (if applicable), brake adjustments, lubrication schedules.
Repair Procedures:
Detailed step-by-step instructions for component removal, installation, and repair across all covered systems.
Troubleshooting Guides:
Systematic diagnostic procedures for identifying and resolving common problems and malfunctions.
Diagnostic Information:
Technical specifications, tolerances, test procedures, and diagnostic flowcharts for various components and systems.
Depth Of Coverage:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Equivalent to factory dealership workshop manuals.
Format Details:
Adobe Acrobat PDF; searchable text, bookmark navigation recommended for efficiency.
Quality Description:
High quality, intended for clear viewing and printing of diagrams and text.
Binding Recommendation:
Digital format allows for printing specific sections for use in workshop environments (e.g., in 3-ring binders).
Printing Considerations:
Printable on standard paper; recommends printing only necessary sections to avoid damage to pristine documents.
Engine Type:
Air-cooled, 4-stroke (typically, exact configuration for 50cc variant may vary slightly by specific sub-model or year)
Displacement:
Approximately 49.5cc (common for 50cc class ATVs)
Bore X Stroke:
Specific dimensions available within the manual, typically around 39.0 mm x 41.4 mm for this class.
Compression Ratio:
Detailed specifications provided in the manual, crucial for engine performance tuning and diagnostics.
Horsepower Output:
Typically in the range of 3-5 HP, geared towards entry-level ATV use.
Torque Output:
Torque figures provided in manual, optimized for low-end acceleration suitable for recreational use.
Fuel Delivery:
Carburetor, with specific model and jetting information detailed in the manual.
Fuel Type:
Unleaded gasoline
Oil Type:
Specific SAE viscosity grade and API classification for engine oil detailed in the manual (e.g., SAE 10W-40, API SG or higher).
Oil Capacity:
Precise oil capacity for oil changes and full refills provided in the manual.
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with a gearbox for forward, neutral, and reverse.
Drive System:
Chain drive to rear axle.
Gear Selection:
Forward, Neutral, Reverse (F-N-R) selector.
Clutch Type:
Automatic centrifugal clutch integrated with the CVT system.
Cvtf Fluid Type:
Specific CVT fluid type and capacity specified in the manual. Typically a specialized automatic transmission fluid.
Overall Length:
Specific dimensions available in manual; typical for 50cc class ATVs is around 1400-1600 mm.
Overall Width:
Specific dimensions available in manual; typically around 800-1000 mm.
Overall Height:
Specific dimensions available in manual; typically around 900-1050 mm.
Dry Weight:
Specific dry weight available in manual; typically around 80-100 kg.
Curb Weight:
Curb weight including all necessary fluids provided in manual.
Payload Capacity:
Maximum rider and cargo weight capacity detailed in manual.
Atv Safety Standards:
Adherence to relevant ATV safety guidelines and regulations for its class.
Braking System Type:
Hydraulic disc brakes on front and rear wheels for effective stopping power.
Throttle Limiter:
Often includes a throttle limiter screw for parental control and beginner riders.
Rollover Protection:
ATV design inherently includes a stable platform, but manual emphasizes safe riding practices.
Lighting System:
Headlights, taillight, and brake lights for visibility in various conditions.
Oil Change Interval:
Typically every 1000 km or 6 months, but specific interval detailed in manual.
Air Filter Cleaning:
Recommended every few months or as needed based on operating conditions, detailed in manual.
Spark Plug Replacement:
Intervals will be specified in the manual, often around 5000-7000 km.
Brake Fluid Flush:
Typically every 2 years to maintain brake performance and prevent corrosion.
Engine Oil Grade:
Consult manual for exact SAE grade (e.g., 10W-40 or 20W-50) and API classification.
Brake Fluid Type:
DOT 3 or DOT 4, as specified in the manual.
Gear Oil Type:
If separate gear oil is used, specification will be in manual (often SAE 80W-90).
Common Wear Items:
Brake pads, tires, drive belts (for CVT), suspension bushings, and electrical connectors are common wear items.
Carburetor Tuning:
Carburetors on smaller engines can sometimes require periodic adjustment or cleaning due to fuel quality or environmental factors.
Manufacturer:
Kymco (Kwang Yang Motor Co., Ltd.) is a Taiwanese manufacturer known for its scooters, motorcycles, and ATVs.
Mxer Series Overview:
The MXer series is Kymco's line of youth and entry-level ATVs, designed for recreational riding and ease of use.
Model Year Applicability:
Manual covers specific model years of the MX ER / MXer 50 ATV; exact year range depends on the specific manual edition, but generally encompasses early to mid-2000s models. User should verify against their specific ATV year if possible.
Manufacturing Location:
Likely manufactured in Taiwan by Kymco.
