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Kymco MXU250 MXU 250 ATV Service Repair Workshop Manual

$16.99
$16.99
This manual covers the Kymco MXU 250 ATV, a versatile all-terrain vehicle known for its balance of performance, durability, and affordability. Designed for recreational trail riding, light utility tasks, and...
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Typ: Atv
Anbieter:
Kymco
Art.-Nr: 124052
Stichworte: ATV KXR Models Kymco MXU 250 MXU250 Powersports
Kymco MXU250 MXU 250 ATV Service Repair Workshop Manual
This manual covers the Kymco MXU 250 ATV, a versatile all-terrain vehicle known for its balance of performance, durability, and affordability. Designed for recreational trail riding, light utility tasks, and farm work, the MXU 250 offers a robust platform for various outdoor activities. Its engineering prioritizes reliability, making it a capable option within the mid-range utility ATV segment. The vehicle typically features a liquid-cooled, four-stroke engine and an automatic CVT transmission, providing a user-friendly experience for both novice and experienced riders. This comprehensive service repair workshop manual provides essential information for maintaining and repairing your Kymco MXU 250 ATV. It details a wide range of systems, including the engine, transmission, chassis, brakes, and electrical components, offering step-by-step repair instructions, overhaul procedures, and troubleshooting guides. The manual also covers general information, safety precautions, and scheduled maintenance. With its in-depth technical coverage, this resource is invaluable for professional technicians and DIY enthusiasts alike, ensuring the longevity and optimal performance of your vehicle.
🏷️ Basic Information
Identification
Make:
Kymco
Model:
MXU 250
Type:
ATV (All-Terrain Vehicle)
Product Name:
Kymco MXU250 MXU 250 ATV Service Repair Workshop Manual
Product Description:
Complete service repair workshop manual for the Kymco MXU 250 ATV, including a bonus owner's manual. Covers all major repair and maintenance topics.
👋 Introduction
Market Position
Category:
Mid-range utility ATV segment.
Typical Use:
Recreational trail riding, light utility work, farm tasks.
Competitive Analysis
Competitors:
Models from Honda (e.g., Rancher), Yamaha (e.g., Grizzly), Polaris (e.g., Sportsman), Suzuki (e.g., KingQuad).
Key Features
Value Proposition:
Offers a balance of performance, durability, and affordability within its class.
Manual Advantage:
Provides dealership-level repair information for DIY maintenance, saving on service costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Kymco MXU 250 ATV
Related Models Mentioned:
Maxxer Mongoose MX'er 250R 250/300, Mongoose KXR 250, MXU 250R 300R
Page Count
Estimated Page Count:
Varies based on specific release, typically 300-600 pages for a comprehensive service manual.
Manual Type
Type:
Service Repair Workshop Manual
Included Manuals:
Service Repair Workshop Manual + Owner's Manual (Bonus)
Language
Language:
English
Format
Delivery Method:
Instant Digital Delivery
File Format:
Adobe Acrobat PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagrams, specifications, troubleshooting, overhaul procedures.
General Information:
Vehicle identification, safety precautions, general maintenance guidelines.
Transmission:
Clutch, gearbox, drive system, maintenance, repair.
Chassis:
Frame inspection, suspension, bearings, general chassis components.
Lighting:
Headlights, taillights, indicators, wiring diagrams.
Steering:
Handlebars, steering column, tie rods, alignment, service.
Seats System:
Seat mounting, upholstery, removal/installation.
Clutch:
Operation, adjustment, repair, centrifugal clutch details.
Suspension:
Front and rear suspension components, shocks, springs, bushings, maintenance.
Locks:
Ignition switch, steering lock, seat lock mechanisms.
Brakes:
Hydraulic system, calipers, master cylinders, brake pads, discs, bleeding procedures.
Lubrication:
Lubrication points, recommended lubricants, fluid capacities.
Electrical:
Battery, charging system, ignition system, starter, lighting, wiring diagrams, troubleshooting.
Frame:
Frame inspection, repair, mounting points.
Fuel System:
Carburetor (or EFI), fuel tank, fuel lines, filters, pumps, operation, cleaning, adjustment.
Battery:
Specifications, maintenance, charging, testing, replacement.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, battery care.
Troubleshooting:
Diagnostic procedures for common problems, electrical faults, engine performance issues.
Repair:
Step-by-step repair instructions for all major components and systems.
Overhaul:
Complete engine and transmission overhaul procedures.
Disassembly Assembly:
Detailed procedures for component disassembly and reassembly.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and complete rebuilds.
Target Audience:
Professional dealership technicians and experienced DIY mechanics.
📊 Manual Specifications
File Format
Format:
Adobe Acrobat PDF
Compatibility:
PC and Mac
Searchability:
Likely text-searchable PDF for easy navigation.
Print Quality
Printability:
Printable sections or entire manual.
Binding Type
Binding Suggestion:
Recommended for printing and placing in 3-ring binders for durability and ease of use.
Paper Type
Recommended Paper:
Standard printer paper (for flexibility), heavy-duty paper for frequently used sections.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, SOHC (likely)
Displacement:
Approximately 249.1 cc (based on typical Kymco 250cc engines)
Cooling System:
Liquid-cooled (common for this class)
Performance
Horsepower:
Estimated 17-20 HP (typical for 250cc ATVs of this era)
Torque:
Estimated 14-16 lb-ft (typical)
Fuel System
Fuel Delivery:
Carburetor (likely a Mikuni or Keihin type, specific model detailed in manual)
Fuel Type:
Unleaded gasoline
Engine Details
Bore X Stroke:
Specifics will be in the manual; typically around 71.2 mm x 62.8 mm for a 250cc.
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Features
Drive System:
Shaft drive, likely with selectable 2WD/4WD
Gear Reduction:
Forward, Neutral, Reverse (common for ATVs)
📐 Dimensions
Exterior
Overall Length:
Approx. 70-75 inches (varies by year/trim)
Overall Width:
Approx. 44-46 inches
Overall Height:
Approx. 45-47 inches
Weights
Dry Weight:
Approx. 550-600 lbs
Ground Clearance:
Approx. 6-8 inches
Cargo
Rack Capacity Front:
Typically 25-30 lbs
Rack Capacity Rear:
Typically 45-55 lbs
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adheres to ANSI/SVIA standards for ATVs.
Active Features
Braking System:
Hydraulic disc brakes, front and rear, for reliable stopping power.
Throttle Limiter:
Often includes a thumb throttle with adjustable stop for beginner riders.
Passive Features
Lighting:
Headlights and taillight for visibility.
Handlebar Guards:
Often included for hand protection.
💡 Technology Features
Infotainment
Features:
Basic analog/digital instrumentation (speedometer, odometer, fuel gauge, warning lights).
Driver Assistance
Features:
Limited driver assistance features, focus is on mechanical operation and rider input.
Connectivity
Features:
No advanced connectivity features (Bluetooth, smartphone integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1,000-1,500 miles or 6-12 months, refer to manual for exact specification.
Air Filter Cleaning:
Recommended every 50-100 hours of operation or more frequently in dusty conditions.
Spark Plug Replacement:
Check at first service, replace as needed (typically every 5,000-8,000 miles).
Fluid Specifications
Engine Oil Type:
Typically SAE 10W-40 or 20W-50 motorcycle/ATV specific oil, meeting API SG or higher.
Engine Oil Capacity:
Approx. 1.5 - 1.8 Liters (refer to manual for precise capacity).
Coolant Type:
Ethylene glycol based antifreeze coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Brake pads, tires, CV boots, battery, drive belt (CVT).
Potential Problems:
Carburetor gumming if left unused for extended periods, occasional electrical connection issues, suspension bushing wear.
📚 Vehicle History
Brand Heritage
Manufacturer:
Kymco (Kwang Yang Motor Co., Ltd.) is a Taiwanese manufacturer of scooters, motorcycles, and ATVs.
Model Evolution
Mxu Series:
The MXU series represents Kymco's line of utility and recreational ATVs, with various engine displacements offered.
Production
Production Years:
The MXU 250 was produced during the mid-to-late 2000s (e.g., 2005-2010 range, specific years covered by manual will be listed).
🏆 Awards & Recognition
Recognitions
General Reputation:
Kymco ATVs are generally considered reliable and offer good value for their price point in the entry-to-mid level market.
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