Systems Covered:
Introduction, Safety, Truck Overview, Operation, Maintenance, Troubleshooting, Technical Data, Circuit Diagrams (including engine, LPG system, hydraulics, drivetrain, chassis, electrical, steering, braking, lift mast, attachments)
Electrical System Coverage:
Includes checks of cables, connectors, and battery condition. Importantly, it features detailed circuit diagrams for basic and numerous special equipment options, enabling advanced troubleshooting.
Hydraulics Coverage:
Covers hydraulic oil level checks, filter changes, leak inspections, breather valve operation, tilt cylinder bearing checks, and hydraulic system safety for third auxiliary hydraulics.
Brake System Coverage:
Detailed coverage of brake system operation for different models (H 20 T/H 25 T and H 25 TCT) and checks for parking brake operation.
Procedures Included:
Proper usage, impermissible use, reception, initial commissioning checks, safety guidelines, handling consumables, operation in plant areas, LPG system safety, ignition system safety, attachment fitting, running-in, pre-start checks, driver seat/steering column adjustment, clock setting, gas valve operation, seat belt usage, engine operation (dual/single pedal), driving, steering, braking system operation, horn, lifting system and attachments operation (central/single lever, auxiliary hydraulics), lift mast positioning, speed reduction, lighting, wipers, heating/AC, Linde Forklift Data Management (LFM), working under load, load handling (taking up, travelling with, setting down), tow coupling, loading/transporting, securing hose pulley, mast dismantling, driving without mast, truck transport, pre-departure checks, cleaning, servicing air conditioning, wheel change, tire checks, lubrication, electrical system checks, hydraulic system checks, lift mast chain maintenance, sideshift lubrication, fork positioning, troubleshooting (fuses, diagnostics, jump starts, emergency lowering, towing, storage, disposal), circuit diagram interpretation.
Transport Procedures:
Guidance on loading, transporting the forklift on lorries or low-bed trailers, and securing it properly against movement.
Operator Station Adjustments:
Covers adjusting the driver's seat (standard, with swivel device, with air suspension), steering column, and understanding the layout of operating devices and the display unit.
Engine Operation Procedures:
Covers starting and stopping the drive engine, with specific instructions for dual-pedal and single-pedal operation modes.
Technical Depth:
Comprehensive, covering basic operation, routine maintenance, scheduled servicing (1000, 3000, 6000, 9000-hour intervals), troubleshooting, technical specifications, and detailed circuit diagrams. Suitable for operators, maintenance personnel, and technical staff.
Diagnostic Capabilities:
The manual provides a dedicated troubleshooting section with common malfunctions and remedies, diagnostic connector information, and fuses, allowing for systematic problem-solving.
Circuit Diagrams Detail:
Extensive wiring diagrams for basic equipment and a comprehensive set of special equipment options, allowing for detailed electrical diagnostics and understanding of auxiliary functions.
Areas Of Expertise Covered:
LPG fuel systems, hydrostatic transmissions, hydraulic lift systems, electrical systems, chassis and steering components, brake systems, operator ergonomics, and safety protocols specific to industrial forklifts.
Engine Type:
LPG (Liquid Propane Gas) Internal Combustion Engine
Fuel System Components:
LPG tanks/cylinders, gas shut-off valve, high-pressure gas hoses, evaporator/pressure regulator, LPG mixer, spark plugs.
Lpg Cylinder Handling:
Specific instructions for changing LPG single and double cylinders for different models (H20T/H25T and H25TCT) are provided, highlighting safety precautions.
Engine Maintenance Tasks:
Oil level checks, oil changes, oil filter changes, coolant level/concentration checks, coolant changes, water pump inspection, ribbed V-belt checks/changes, toothed belt checks/changes, air filter cartridge changes, spark plug replacement.
Cooling System Maintenance:
Includes checking coolant level, coolant concentration, and cleaning the water cooler and hydraulic oil cooler for leaks.
Performance Characteristics:
While specific HP/torque figures are not listed in the product description, the models H20T and H25T/H25TCT indicate load capacities of 2000kg and 2500kg respectively. The engine performance is optimized for lift and travel operations under load.
Safety Ratings:
Manual includes extensive 'Safety Guidelines' and 'Residual Risks,' indicating a strong focus on operator safety and compliance with industrial safety standards. Specific certifications are not detailed in the product description.
Active Safety Features:
Seat belt, horn, brake systems, steering system, lift height reduction, driving speed reduction, potentially features related to LFM for operational monitoring. Specific safety features for attachments and hydraulics are also covered.
Operator Warnings:
The manual covers various warning symbols and their meanings, ensuring operators are aware of potential hazards and operational limitations. This includes warnings related to LPG handling and high-pressure systems.
Passive Safety Features:
Operator cab design (implied), stability guidelines, tip-over procedures, structural integrity of the truck.
Consumables Handling:
Detailed procedures for handling LPG (gas system safety, cylinder changes, filling), engine oil, coolant, hydraulic oil, and cleaning fluids.
Infotainment Features:
Basic infotainment features like radio installation are mentioned in the circuit diagrams (Special equipment sheet 02), but advanced infotainment is unlikely for this class of industrial truck.
Driver Assistance Features:
Features such as lift mast positioning, lift height reduction, driving speed reduction, and potentially the Linde Forklift Data Management (LFM) system for operational data logging and analysis.
Lift Mast Control:
Detailed procedures for operating the lift mast using various lever configurations (central, single) and auxiliary hydraulics, including adjustments for mast positioning and lift height reduction.
Linde Forklift Data Management:
Mentioned as a feature, suggesting capabilities for operational data logging, fleet management, and potentially performance monitoring.
Connectivity Features:
Linde Forklift Data Management (LFM) likely allows for data logging and potentially limited connectivity for fleet management purposes. Diagnostic connectors are also mentioned.
Service Intervals:
1000-hour, 3000-hour, 6000-hour, and 9000-hour service plans are explicitly detailed, along with ongoing checks before starting work.
Scheduled Maintenance Plans:
Detailed service plans for 1000, 3000, 6000, and 9000 operating hours outline specific inspection and maintenance tasks for various truck components.
Fluid Specifications:
Recommendations for consumables are provided, including engine oil, coolant, and hydraulic oil. Specific SAE grades, API classifications, and manufacturer approvals would be detailed within the manual.
Lubrication Points:
The manual details where lubrication is required, including pivots, joints, lift mast chains, sideshift mechanisms, and fork positioning devices, specifying the type of grease or lubricant to be used.
Common Issues Covered:
The 'Troubleshooting' section specifically lists 'Malfunctions, Causes and Remedy' for the LPG engine, hydraulic equipment, and other potential issues, indicating common failure points and their solutions are addressed.
Component Maintenance:
Covers engine, gearbox, chassis, bodywork, electrics, hydraulics, and load lift system with detailed maintenance tasks for each.
Lpg System Maintenance:
Extensive coverage of the LPG system, including checking levels, changing cylinders, filter changes, mixer adjustments, evaporator cleaning, and leak/damage inspections, crucial for safe operation.
Chassis Bodywork Maintenance:
Includes cleaning the truck, bonnet, floorplate, checking seat belts, frame fastenings, tilt cylinders, steering axle, oiling pivots/joints, chassis frame checks, and wheel changes.
