Linde Diesel Forklift H-Series Type 394-02: H40D-02 H45D-02 H50D-02 Operating Instructions (User Manual)

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🏷️ Basic Information Identification Make: Linde Model: H-Series Type 394-02 Covered Models: • H40D-02 • H45D-02 • H50D-02 Product Line: H-Series Diesel Forklift Truck Codes Product Code: 394-02 Generation Model...

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Typ: Forklift

Anbieter:

Art.-Nr: 68418

Stichworte: 394 Series Featured Forklift Forklifts H-Series Type 394-02 H40D-02 H45D-02 H50D-02 Linde Material Handling

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Linde

Model:

H-Series Type 394-02

Covered Models:

• H40D-02

• H45D-02

• H50D-02

Product Line:

H-Series Diesel Forklift Truck

Codes

Product Code:

394-02

Generation

Model Generation:

Type 394-02 (circa 2013)

👋 Introduction

Market Position

Market Segment:

Heavy-duty diesel counterbalanced forklift trucks

Competitive Analysis

Competitors:

Competes with other major industrial truck manufacturers such as Toyota, Hyster, Yale, Komatsu, and Mitsubishi

Key Features

Distinguishing Features:

• Robust diesel engine for heavy-duty applications

• Ergonomic operator's cabin designed for comfort and safety

• Advanced hydraulic system for precise load handling

• Dual-pedal and single-pedal operational modes

• Comprehensive safety features and guidelines

• Detailed maintenance schedules for longevity

• Availability of various configurations (e.g., elevated driver's compartment, container types)

Operational Flexibility:

Support for various control configurations (joysticks, dual/single pedal) and operational aids like sweeper function and lift mast positioning.

📋 Manual Details

Coverage Areas

Coverage:

• Operation

• Safety

• Maintenance

• Technical Data

• Troubleshooting

• Consumables

• Attachments

• Driver's Cab Features

• Hydraulic System

• Lift Mast System

• Electrical System

• Engine Service

• Transmission

• Braking System

• Steering System

• Fork Handling

• Load Handling

• Towing

• Transportation

Page Count

Total Pages:

Manual Type

Type:

Operating Instructions (User Manual)

Language

Language:

English

Format

Format:

ZIP (PDF)

Included Files:

• Original instructions PDF (272 Pages)

• Customized options PDF (20 Pages)

📖 Manual Coverage

Systems Covered

Covered Systems:

• Diesel Engine

• Hydraulic System

• Transmission (Dual-pedal and Single-pedal operation)

• Braking System

• Steering System

• Electrical System (including fuses and battery)

• Lift Mast System (chains, cylinders, end stops)

• Load Handling Systems (forks, sideshift)

• Driver's Cab Systems (seat, controls, HVAC)

• On-board Diagnostics

• Particle Filter System

Control Systems:

• Joystick with central lever operation

• Joystick with single lever operation

• Operating devices overview

Load Handling Systems:

• Lift mast positioning

• Fork arm distance adjustment

• Load pickup and travel

• Load setting down

• Sideshift (special equipment)

Cab And Comfort Systems:

• Drivers cab overview

• Lighting

• Windscreen wiper

• Window heater

• Heating system, air conditioning

Procedures Included

Included Procedures:

• Pre-shift checks

• Engine start-up and shutdown

• Driving (dual-pedal and single-pedal)

• Load pickup and placement

• Fork arm adjustment

• Adjusting operator controls (seat, steering column)

• Daily and periodic maintenance

• Fluid level checks (engine oil, coolant, hydraulic oil)

• Filter replacement (engine oil, fuel, air, hydraulic)

• Belt inspection and replacement (V-ribbed, toothed)

• Component checks (engine mounts, axle clamps, hoses)

• Wheel change and tire maintenance

• Brake system checks

• Hydraulic system leak checks

• Lift mast chain maintenance

• Troubleshooting common malfunctions

• Jump starting

• Towing procedures

• Service regeneration of particle filter

• Basic electrical system troubleshooting (fuses)

• Cleaning procedures

• Greasing lubrication points

• Securing loads for transport

• Fitting attachments

• Emergency lowering procedures

Component Maintenance Procedures:

• Engine oil and filter change

• Fuel filter replacement

• Coolant replacement and concentration check

• V-ribbed and toothed belt replacement

• Air filter cartridge replacement

• Hydraulic oil and filter change

• Lift mast chain cleaning and adjustment

• Fork and sideshift maintenance

• Brake system inspection

• Steering axle cleaning and lubrication

Operational Procedures:

• Entering and exiting the truck

• Setting the clock

• Using signal horn

• Operating heating system and air conditioning (special equipment)

• Using windscreen wiper and window heater

Transportation Procedures:

• Securing hose pulley

• Removing lift mast

• Driving without lift mast

• Loading for transport

• Transportation by lorry or low loading trucks

Pre Operation Checks:

• Service plan before initial commissioning

• Running-in instructions

• Pre-shift checks

Technical Depth

Depth Of Information:

Comprehensive. Covers daily operation, routine maintenance, detailed inspection schedules (1000, 3000, 6000, 12,000-hour services), component checks, fluid specifications, troubleshooting, and technical data. Includes circuit diagrams and high-quality images for clarity.

Diagnostic Capabilities:

Detailed troubleshooting guides for common engine and hydraulic issues. Mentions diagnostic connector for further analysis. Covers fuses for basic and special equipment, and main fuses in the engine compartment.

Parts Information:

While not a parts catalog, the manual's maintenance section implicitly references specific parts and consumables requiring replacement (e.g., filters, belts, fluids) and provides diagrams that aid in part identification.

Service Plans Coverage:

Detailed breakdown of tasks for 1000, 3000, 6000, and 12,000-hour service intervals, ensuring comprehensive preventative maintenance scheduling.

📊 Manual Specifications

File Format

File Type:

Digital Format Benefits:

PDF format allows for searchable text, easy navigation, and printing of specific sections. ZIP packaging ensures all related files are delivered together.

Print Quality

Image Quality:

High-quality images and circuit diagrams

Binding Type

Binding:

Digital Download (PDF within ZIP)

Paper Type

Paper Format:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Diesel Internal Combustion Engine

Performance

Performance Details:

Specific horsepower and torque figures are detailed in the technical data section, varying by model (H40D, H45D, H50D) and potential configuration. The manual covers engine oil level checks, oil/filter changes, fuel system maintenance, coolant checks/changes, and belt servicing.

Fuel System

Fuel System Maintenance:

Includes instructions for draining water from the fuel filter, changing the fuel filter, and cleaning the fuel tank ventilation hose.

Cooling System

Cooling System Maintenance:

Instructions for checking coolant level, changing coolant, checking coolant concentration, and cleaning the water cooler.

Air Intake

Air Intake Maintenance:

Procedures for changing air filter cartridges, safety cartridges, checking the dust discharge valve, and cleaning prefilters/oil bath air filters (for special equipment).

Engine Components

Engine Component Checks:

Checks for engine support, engine mounting, V-ribbed belt condition, and toothed belt drive are detailed.

Engine Belt Maintenance:

Specific procedures for checking the condition of the V-ribbed belt, changing the V-ribbed belt, and replacing the toothed belt, guide pulleys, and tensioning pulley.

Engine Cooling Component Checks:

Instructions for cleaning the water cooler and hydraulic oil cooler, and checking them for leaks.

Emission Control

Emission Control Systems:

Detailed section on the 'Particle filter system', including service regeneration and filter changing, indicating compliance with emission standards of the time.

🔧 Transmission

Standard

Transmission Type:

Hydrostatic transmission (Linde's characteristic drive system, though not explicitly detailed as 'hydrostatic' in the provided TOC, it's inherent to Linde forklifts of this era).

Optional

Drive Modes:

Dual-pedal operation and Single-pedal operation

Features

Transmission Features:

Detailed operational instructions for both driving modes, steering system integration, and braking system.

Drive Axle

Drive Axle Maintenance:

Includes checking axle clamps, wheel motors, side stops, and drive axle bearings for wear.

📐 Dimensions

Exterior

Dimensions Overview:

The manual contains an 'Overview of dimensions' and specific 'Type sheets' for various configurations (H40D-02, H45D-02, H50D-02, elevated driver's compartment, container types) which include detailed dimensional data like overall length, width, height, mast height, etc.

Weights

Weight Specifications:

Load capacity diagrams and additional capacity rating plates for attachments are provided, implying detailed information on operating weights and load capacities is available within the technical data section.

🛡️ Safety Features

Ratings

Safety Focus:

Emphasis on operator safety with dedicated 'Safety' section covering guidelines, residual risks, stability, tip-over procedures, and handling of consumables.

Active Features

Active Safety Systems:

• Signal horn

• Seatbelt

• Emergency lowering for fork carriage

Passive Features

Passive Safety Features:

• Operator's cabin structure

• Emergency exit with rear window consideration

• Stability guidelines

Active Safety Features

Driver Controls Safety:

Checking the parking brake for correct operation and checking the pedal group.

💡 Technology Features

Infotainment

Infotainment Systems:

Basic operational information for the display unit and switch panel. Mentions 'Linde Forklift Data Management (LFM)' as special equipment, indicating a potential for data logging and management.

Driver Assistance

Driver Assistance Features:

• Joystick control options (central lever, single lever)

• Adjustable operator's seat and steering column

• Signal horn

Operator Environment Adjustments:

• Adjusting standard driver's seat

• Adjusting comfort driver's seat

• Adjusting height-adjustable comfort driver's seat

• Adjusting luxury driver's seat

• Adjusting armrest

• Adjusting steering column

Connectivity

Connectivity Options:

Diagnostic connector mentioned, facilitating advanced diagnostics.

🔧 Maintenance

Service Intervals

Maintenance Schedule:

• Service plan as required

• 1000-hour service plan

• 3000-hour service plan

• 6000-hour service plan

• 12,000-hour service plan

Engine Service Intervals:

Engine oil and filter change, fuel filter change, air filter replacement, coolant checks, and belt servicing are covered with specific intervals outlined in the service plans.

Fluid Specifications

Fluid Recommendations:

Includes a section for 'Recommendations for consumables' which would specify appropriate oils, lubricants, and coolant types and capacities.

Known Issues

Troubleshooting Common Problems:

The 'Self-help' section provides 'Malfunctions, causes and remedies' for the diesel engine and hydraulic system, covering common operational issues.

Chassis Maintenance

Chassis And Bodywork Maintenance:

• Cleaning the truck

• Bonnet maintenance

• Floorplate maintenance

• Chassis mounting checks

• Lubrication of bearing points and joints

• Chassis frame inspection

• Tyre pressure and condition checks

• Antistatic belt condition check

Electrical Maintenance

Electrical System Checks:

Includes checking condition and positioning of electric cables, connectors, and battery checks.

Lubrication

Lubrication Points:

General maintenance includes 'Checking and oiling the bearing points and joints' for chassis and steering axle.

Tyre Maintenance

Tyre Maintenance Procedures:

• Wheel change

• Tightening wheel nuts

• Checking tyres for damage and foreign objects

• Checking tyre pressure

📚 Vehicle History

Brand Heritage

Brand Legacy:

Linde Material Handling is a globally recognized brand with a long history of innovation in forklift truck technology, known for its robust engineering and hydrostatic drive systems.

Model Evolution

Model Lineage:

The H-Series represents Linde's line of heavy-duty diesel forklifts, with 'Type 394-02' indicating a specific generation or series update within this product family. The '-02' suffix typically denotes a revision or a particular version.

Variant Availability:

The inclusion of type sheets for 'elevated drivers compartment' and 'container' types indicates a modular design and factory options available for specialized applications.

Production

Production Information:

The type sheets are dated 'as at 01/2013', indicating the models covered are from around this production period.

🏆 Awards & Recognition

Recognitions

Awards And Certifications:

Not explicitly mentioned in the provided product information, but Linde forklifts are generally recognized for their engineering quality and performance in industrial applications.

📄 Hydraulics

Hydraulic System Maintenance

Hydraulic Maintenance Procedures:

• Checking hydraulic oil level

• Changing hydraulic oil

• Changing hydraulic system filters

• Checking bleeder valve function

• Checking hydraulic system for leaks

• Checking tilt cylinder bearings and mounting

• Checking tension of double hoses