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Mazda 5 Mazda5 2005 2006 2007 Workshop Repair Service Manual

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The Mazda 5, also known as the Mazda5, is a compact Multi-Purpose Vehicle (MPV) produced for the 2005 to 2010 model years. This first-generation model (CR1W) is recognized for its...
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Mazda 5 Mazda5 2005 2006 2007 Workshop Repair Service ManualMazda 5 Mazda5 2005 2006 2007 Workshop Repair Service ManualMazda 5 Mazda5 2005 2006 2007 Workshop Repair Service Manual
The Mazda 5, also known as the Mazda5, is a compact Multi-Purpose Vehicle (MPV) produced for the 2005 to 2010 model years. This first-generation model (CR1W) is recognized for its distinctive second-row sliding doors, offering convenient access to a flexible seating arrangement, typically for six or seven passengers. Designed with families in mind, the Mazda5 prioritizes practicality, cargo versatility, and maneuverability within urban environments, embodying Mazda's 'Zoom-Zoom' philosophy even in a practical segment. Its engineering emphasizes reliability and a focus on providing an engaging driving experience, setting it apart from larger, more conventional minivans. This comprehensive workshop repair service manual covers the Mazda 5 for the 2005, 2006, and 2007 model years. With over 2000 pages of detailed information, it serves as an indispensable resource for owners, mechanics, and technicians. The manual provides in-depth procedures for all major systems, including powertrain, transmission, drivetrain, suspension, brakes, steering, and the electrical system. It details scheduled maintenance, repair procedures, component overhaul, and troubleshooting guides, supported by technical specifications, torque values, and diagnostic flowcharts. This English-language manual is designed for clarity and searchability, ensuring efficient maintenance and repair to keep the vehicle in optimal condition.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
5
Model Nickname:
Mazda5
Generation:
First Generation (CR1W)
Production Years:
2005-2010
Covered Years:
2005, 2006, 2007
Codes
Chassis Code:
CR1W
👋 Introduction
Market Position
Segment:
Compact Multi-Purpose Vehicle (MPV)
Target Audience:
Families seeking versatile, practical, and fuel-efficient transportation.
Competitive Analysis
Key Competitors:
Toyota Sienna, Honda Odyssey (though larger), Kia Sedona, Chrysler Pacifica (though larger).
Key Features
Sliding Doors:
Distinctive second-row sliding doors for easy access to the rear cabin.
Seating Configuration:
Available in 6 or 7-passenger seating configurations, often with second-row captain's chairs.
Practicality:
Focus on practicality, cargo versatility, and maneuverability in urban environments.
📋 Manual Details
Coverage Areas
Service Scope:
Comprehensive workshop and service procedures
Page Count
Estimated Pages:
Over 2000
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, lubrication system, cooling system, exhaust system, powertrain control module (PCM).
Transmission:
Automatic transmission (FW6A-EL) diagnostics, repair, and overhaul; manual transmission (G6M-R) diagnostics and repair.
Drivetrain:
Front-wheel drive system, axles, CV joints, differentials.
Suspension:
Front MacPherson strut, rear multi-link suspension, shock absorbers, springs, bushings, wheel alignment.
Brakes:
Front ventilated disc, rear solid disc brakes; hydraulic system, ABS, EBD, brake boosters, calipers, rotors, pads.
Steering:
Power assisted rack and pinion steering system, steering column, tie rods, power steering pump and fluid.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), wiring diagrams, fuses, relays.
Body And Interior:
Body panels, doors, liftgate, sliding doors, interior trim, seats, HVAC system, climate control.
HVAC:
Air conditioning, heating, ventilation, blower motor, evaporator, condenser, refrigerant.
Safety Systems:
Airbag system (SRS), seatbelt pretensioners, occupant classification.
Diagnostics:
OBD-II diagnostics, trouble codes (DTCs), diagnostic scan tool procedures.
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and replacements, spark plug replacement.
Repair:
Engine component replacement (e.g., belts, hoses, pumps), transmission repair, brake component replacement, suspension component replacement, electrical component troubleshooting and replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides.
Component Overhaul:
Detailed instructions for complete disassembly, inspection, repair, and reassembly of major components like engines and transmissions.
Bodywork:
Panel replacement, dent repair, door and liftgate adjustments.
Electrical Diagnosis:
Wiring diagram interpretation, voltage drop testing, continuity testing, component testing.
Technical Depth
Depth:
In-depth technical information suitable for professional technicians, including detailed specifications, torque values, diagnostic flowcharts, and component removal/installation procedures.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Resolution:
High-resolution, ensuring clarity of diagrams and text. Printable.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
Searchability
Text Search:
Searchable text for quick access to specific topics and keywords.
⚙️ Engine Specifications
Primary Engine
Engine Code:
LF-VE
Engine Type:
Inline 4-Cylinder DOHC with Variable Valve Timing (VVT)
Displacement:
2.3 Liters (2261 cc)
Performance
Horsepower:
161 hp @ 6000 rpm (approx.)
Torque:
174 lb-ft @ 4500 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Cooling System
Coolant Type:
Mazda FL22 Long Life Antifreeze/Coolant (or equivalent, typically a P-HOAT type)
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic (FW6A-EL)
Optional
Transmission Type:
5-speed Manual (G6M-R) - less common in some markets
Features
Automatic Features:
Adaptive shift logic, likely with a torque converter.
Fluid Specifications
Automatic Transmission Fluid Type:
Mazda ATF JWS3309 (Dexron III equivalent - Mercon V often cited as compatible but check manual)
Fluid Capacities
Automatic Transmission Fluid Capacity:
Approx. 7.4 US quarts (7.0 liters) for a drain and refill.
📐 Dimensions
Exterior
Length:
Approx. 174.7 inches (4437 mm)
Width:
Approx. 69.9 inches (1775 mm)
Height:
Approx. 63.6 inches (1615 mm)
Wheelbase:
Approx. 109.8 inches (2789 mm)
Weights
Curb Weight:
Approx. 3300 - 3500 lbs (1497 - 1588 kg), depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for 2006 model year)
NHTSA Side Impact:
5-Star (for 2006 model year)
IIHS Front Offset:
Good (for 2006 model year)
IIHS Side Impact:
Good (for 2006 model year)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brake-force Distribution (EBD)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Standard front airbags, front side-impact airbags, and available full-length side curtain airbags.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters for front seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD audio system, with available Bose premium audio and steering wheel-mounted audio controls.
Display:
Digital odometer and trip computer. Higher trims may feature a small infotainment display for audio and climate settings.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Auxiliary Input:
Available auxiliary audio input jack for portable music players.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, with synthetic oil. Shorter intervals may be recommended under severe driving conditions.
Tire Rotation:
Every 7,500 miles (12,000 km)
Engine Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed. Recommended replacement typically around 30,000 miles (48,000 km).
Cabin Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed. Recommended replacement typically around 15,000-30,000 miles (24,000-48,000 km).
Transmission Fluid Change:
Inspect every 30,000 miles (48,000 km), recommended replacement around 60,000 miles (96,000 km) or sooner under severe use.
Fluid Specifications
Engine Oil Type:
SAE 5W-20, API SN, ILSAC GF-5 certified synthetic oil.
Engine Oil Capacity:
Approx. 4.8 US quarts (4.5 liters) with filter change.
Coolant Capacity:
Approx. 7.1 US quarts (6.7 liters)
Brake Fluid Type:
SAE J1703 or FMVSS No. 116 DOT 3
Known Issues
Transmission Issues:
Some reports of rough shifting or shuddering, potentially related to transmission fluid condition or valve body issues.
Engine Mounts:
Premature wear of engine mounts can lead to vibration and harshness.
Rear Suspension Noise:
Occasional reports of clunks or rattles from the rear suspension, potentially due to worn bushings or shock mounts.
Power Steering Pump:
Some instances of power steering pump whine or failure.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Known for 'Zoom-Zoom' driving dynamics and innovative design, even in practical vehicles.
Model Evolution
Predecessor:
Mazda MPV (though a larger, more traditional minivan)
Global Release:
First generation launched globally in 2004, arriving in North America for the 2005 model year.
Production
Manufacturing Location:
Japan (primarily Hofu Plant)
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Achieved 'Good' ratings in IIHS front and side impact tests, indicating strong safety performance for its class and era.
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