Mazda MPV 2002-2005 Service Repair Manual

Normaler Preis: $16.99
Verkaufspreis: $16.99
Normaler Preis
Grundpreis: pro

🏷️ Basic Information Identification Make: Mazda Model: MPV Model Years Covered: 2002, 2003, 2004, 2005 Generation Generation Designation: Second Generation (LW series) Codes Chassis Code: LW3W, LW5W, LWEW 👋 Introduction...

16 people are viewing this right now

Typ: Autos

Anbieter:

Art.-Nr: 254619

Stichworte: 2002 2003 2004 2005 Car Cars Mazda Misc MPV

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Model Years Covered:

2002, 2003, 2004, 2005

Generation

Generation Designation:

Second Generation (LW series)

Codes

Chassis Code:

LW3W, LW5W, LWEW

👋 Introduction

Market Position

Vehicle Segment:

Compact to Mid-size Minivan / Multi-Purpose Vehicle (MPV)

Target Audience:

Families, active individuals, and those requiring flexible cargo and passenger space.

Competitive Analysis

Key Competitors:

Honda Odyssey, Toyota Sienna, Nissan Quest, Chrysler Town & Country/Dodge Grand Caravan.

Key Features

Unique Selling Points:

Sporty driving dynamics for a minivan, versatile interior configuration, often a more compact footprint than competitors, sliding rear doors.

Manual Value Proposition:

Provides dealership-level repair information, enabling owners and independent technicians to perform comprehensive maintenance and repairs, saving time and money compared to dealership labor.

📋 Manual Details

Coverage Areas

Manual Title:

Mazda MPV 2002-2005 Service Repair Manual

Coverage Scope:

All Models & All Repairs A-Z

Information Source:

Factory Dealer Technician Manual

Page Count

Estimated Page Count:

1500+

Manual Type

Manual Type:

Service & Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF, as is common for these types of manuals)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing system (belts/chains), emission controls.

Engine Performance:

Fuel delivery, ignition system, engine control module (ECM/PCM) diagnostics, sensor operation, idle speed control, turbocharger (if applicable).

Transmission Manual:

Manual transmission: clutch, gearbox, shift mechanisms, maintenance, repair, overhaul.

Transmission Automatic:

Automatic transmission: valve body, torque converter, planetary gears, solenoids, control module, maintenance, repair, overhaul.

Drivetrain:

Front-wheel drive (FWD) or All-wheel drive (AWD) systems, driveshafts, CV joints, differential, rear axle (if AWD).

Suspension:

Front suspension (e.g., MacPherson struts), rear suspension (e.g., multi-link), shock absorbers, springs, bushings, alignment specifications.

Steering:

Power steering system, steering rack, tie rods, steering column, pump, fluid specifications.

Brakes:

Front and rear brake systems (disc/drum), hydraulic system, ABS (Anti-lock Braking System), brake fluid specifications, bleeding procedures, rotor/pad replacement.

Electrical System:

Battery, charging system (alternator), starting system (starter), ignition system components, fuses, relays, wiring diagrams.

Lighting System:

Headlights, taillights, interior lighting, bulb specifications, troubleshooting.

HVAC System:

Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, compressor, condenser, evaporator, blower motor, controls.

Body Interior:

Interior trim, seating systems, door panels, dashboard components, headliner, carpet, seat belt systems.

Body Exterior:

Body panels, doors, hood, tailgate, bumpers, glass, mirrors, seals, rust prevention, repair procedures.

Diagnostics:

On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), scan tool usage, symptom-based troubleshooting.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, belt inspection.

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement, brake caliper/rotor replacement, exhaust system repairs.

Troubleshooting Guides:

Step-by-step diagnostic procedures for common and uncommon problems across all vehicle systems.

Component Replacement:

Detailed instructions for replacing specific parts such as alternators, starters, water pumps, fuel pumps, sensors, etc.

Electrical Troubleshooting:

Fault finding for electrical circuits using wiring diagrams, testing procedures for sensors and actuators.

Safety System Service:

Airbag system diagnosis and replacement, ABS component testing and service.

Technical Depth

Depth Of Information:

Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures.

Diagrams Illustrations:

Includes detailed diagrams, exploded views, schematics, and step-by-step illustrations for repairs.

Torque Specifications:

Precise torque values for all critical fasteners.

Special Tools:

Lists specific special tools required for certain repairs, with descriptions or part numbers where applicable.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format) is highly probable for digital manuals.

Searchability:

Searchable text for quick access to information (standard for quality PDFs).

Printability:

Printable pages for hands-on use in a workshop environment.

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity.

Binding Type

Binding Type:

N/A (Digital Format). If printed, typically spiral-bound for lay-flat use.

Paper Type

Paper Type:

N/A (Digital Format). If printed, typically heavy-duty, gloss or semi-gloss paper.

Completeness

Completeness Level:

Full Factory Service Manual (FSM) coverage, not a condensed version.

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

FS-DE (2.0L)

Engine Displacement 1:

1991 cc (2.0 Liters)

Engine Layout 1:

Inline 4-cylinder, DOHC, 16 valves

Horsepower 1:

Approx. 120-130 hp (depending on specific market/tuning)

Torque 1:

Approx. 135-140 lb-ft

Fuel System 1:

Electronic Fuel Injection (EFI)

Optional Engine

Engine Code 2:

GF-VE / GY-VE (2.3L JDM/Global)

Engine Displacement 2:

2260 cc (2.3 Liters)

Engine Layout 2:

Inline 4-cylinder, DOHC, 16 valves

Horsepower 2:

Approx. 140-155 hp

Torque 2:

Approx. 155-170 lb-ft

Fuel System 2:

Electronic Fuel Injection (EFI)

🔧 Transmission

Standard

Transmission Type 1:

4-speed Automatic Transmission (e.g., F4A-EL)

Optional

Transmission Type 2:

5-speed Manual Transmission (less common in some markets)

Features

Transmission Fluid Spec:

Mazda ATF Type T-IV or equivalent (refer to specific manual for exact spec)

Drivetrain Options:

Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) options available.

📐 Dimensions

Exterior

Length:

Approx. 4700-4850 mm (depending on market/configuration)

Width:

Approx. 1750-1770 mm

Height:

Approx. 1670-1700 mm

Wheelbase:

Approx. 2800-2860 mm

Interior

Seating Capacity:

7 or 8 passengers

Cargo

Cargo Volume Behind 3Rd Row:

Varies, but generally a modest amount, increasing significantly with folded seats.

Weights

Curb Weight:

Approx. 1700-1900 kg (depending on engine, drivetrain, and trim)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Likely 4-star (based on general ratings for similar vehicles of the era, requires specific manual verification)

NHTSA Front Impact Passenger:

Likely 4-star (based on general ratings for similar vehicles of the era, requires specific manual verification)

IIHS Front Small Overlap:

N/A (Test not common for this era and vehicle type)

Active Features

Standard Anti-lock Braking System

Traction Control:

Available/Optional Traction Control System (TCS)

Electronic Stability Control:

Less common for this model year, check specific trim

Passive Features

Airbags Front:

Driver and Front Passenger Airbags

Airbags Side:

Optional front side-impact airbags, available curtain airbags in later models/trims.

Seatbelts:

3-point seatbelts for all occupants, pretensioners and load limiters for front seats.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player, optional premium sound systems, cassette player in early models.

Display:

Basic dashboard displays for climate control and audio. No advanced central infotainment screens.

Driver Assistance

Cruise Control:

Standard on most trims.

Parking Assistance:

Rear parking sensors were an option on some higher trims.

Connectivity

Aux Input:

Not standard; requires aftermarket modification.

Bluetooth:

Not available from factory.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 miles or 6-12 months (refer to manual for specific conditions and oil type).

Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on inspection.

Spark Plug Replacement:

Typically 60,000-100,000 miles for iridium or platinum plugs (refer to manual for exact type and interval).

Transmission Fluid Change:

Every 30,000-60,000 miles or as specified by driving conditions. Crucial for longevity.

Fluid Specifications

Engine Oil Viscosity:

Typically SAE 5W-30 or 5W-20 (check manual for exact recommendation based on temperature).

Coolant Type:

Mazda long-life coolant (FL22) or equivalent ethylene glycol-based coolant (typically pre-mixed 50/50).

Brake Fluid Type:

DOT 3 or DOT 4 (check manual for specific requirement).

Power Steering Fluid:

Mazda Genuine ATF or Dexron III equivalent (verify with manual).

Known Issues

Common Problem 1:

Transmission issues: Shifting problems, slipping, or failure, particularly in higher mileage vehicles or those not serviced regularly.

Common Problem 2:

Engine oil consumption: Some engines, particularly the 2.0L FS-DE, could experience higher than normal oil consumption as they age.

Common Problem 3:

Suspension wear: Bushings, ball joints, and tie rod ends can wear over time, leading to clunking noises or steering looseness.

Common Problem 4:

HVAC system: Blower motor failures, AC compressor issues, or leaks in the refrigerant system.

Common Problem 5:

Rust: Particularly in areas with road salt, rust can affect body panels, suspension components, and exhaust systems.

📚 Vehicle History

Brand Heritage

Mazda Brand Philosophy:

Known for 'Zoom-Zoom' driving dynamics, stylish design, and reliability.

Model Evolution

Generation Debut:

Second Generation MPV debuted in 1999 (model year 2000) and was produced until 2005.

Major Updates Lw:

Received styling refreshes and powertrain updates during its production run, most notably a significant update around 2002-2003 which included revised styling and potentially powertrain options.

Production

Production Plant:

Hofuku Plant, Japan

Production Years:

1999-2005 (Second Generation)

🏆 Awards & Recognition

Recognitions

Consumer Reports Ratings:

Mixed ratings; often praised for driving dynamics but could receive average or below-average scores for reliability in certain areas during its lifespan.

Jd Power Ratings:

Varies by year and category; generally a competitive performer in its segment.

Certifications

Emissions Standards:

Compliant with EPA emissions standards for the respective model years.