🏷️ Basic Information

Make:

Mazda

Model:

MPV

Year:

2002

Chassis Code:

LW (Second Generation)

👋 Introduction

Segment:

Compact/Mid-size Minivan

Target Audience:

Families seeking practical and versatile transportation

Key Competitors:

Honda Odyssey, Toyota Sienna, Chrysler Town & Country, Ford Windstar

Vehicle Strengths:

Unique sliding rear doors for easy access, flexible seating configurations, available AWD (in some markets), refined handling for its class, distinctive styling.

Manual Value Proposition:

Empowers owners and technicians with detailed, accurate information for efficient and correct servicing, reducing repair costs and downtime.

📋 Manual Details

Regions Covered:

North America, Europe, Asia (specific markets may vary)

Estimated Page Count:

1500+

Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Digital Downloadable (PDF)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, lubrication, cooling system

Engine Management:

Fuel injection, ignition system, emissions control, sensor diagnostics, ECU operation

Transmission Automatic:

Transmission assembly, torque converter, valve body, clutch packs, gear sets, hydraulic control, cooling, removal/installation

Drivetrain:

Front-wheel drive (FWD), axles, CV joints, differential (transaxle) maintenance and repair

Suspension:

Front suspension (struts, control arms, ball joints), rear suspension (multi-link design), shock absorbers, springs, anti-roll bars

Steering:

Power steering system, pump, rack and pinion, steering column, alignment procedures

Brakes:

Front disc brakes, rear drum or disc brakes (depending on market/trim), ABS system, hydraulic lines, calipers, master cylinder, parking brake

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting, horn, power windows, locks, mirrors, wipers, accessories

Body And Chassis:

Body panels, doors, hinges, latches, interior trim, underbody, chassis components, rust prevention

HVAC:

Heating, ventilation, and air conditioning (HVAC) system components, refrigerant handling, diagnostics, repair

Safety Systems:

Airbag system (SRS), seat belt mechanisms, diagnostics and servicing

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspection

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical schematics interpretation

Repair Procedures:

Component removal, installation, and overhaul for all major systems

Engine Overhaul:

Engine rebuilds, head gasket replacement, timing belt/chain service

Transmission Service:

Fluid and filter changes, seal replacement, complete transmission rebuild

Brake Service:

Pad and rotor replacement, caliper service, bleeding procedures, ABS component replacement

Electrical Diagnostics:

Wiring diagrams, component testing, circuit analysis

Body Repair:

Dent repair, panel replacement, glass replacement, interior component fitting

Depth:

Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and torque specifications.

📊 Manual Specifications

File Type:

Portable Document Format (PDF)

Searchability:

Text-searchable, allowing for quick location of specific information

Print Readability:

High-resolution diagrams and text, suitable for professional printing

Binding:

Not applicable (Digital Download)

Paper Quality:

Not applicable (Digital Download)

⚙️ Engine Specifications

Engine Code And Type:

FS-DE (2.0L DOHC I4) and AJ-DE (2.5L DOHC V6) - Note: Specific engine availability varies by market and trim.

2.5L V6 (Aj-De) Horsepower:

Approx. 170-175 hp @ 6000 rpm (varies by market)

2.5L V6 (Aj-De) Torque:

Approx. 175-180 lb-ft @ 4000-4500 rpm (varies by market)

2.0L I4 (Fs-De) Horsepower:

Approx. 120-130 hp (less common in North America for 2002)

2.0L I4 (Fs-De) Torque:

Approx. 130-140 lb-ft

Fuel Delivery:

Electronic Fuel Injection (EFI), sequential multi-port

Fuel Type:

Unleaded gasoline (87 octane recommended for V6)

Timing Belt Replacement Interval:

Refer to specific vehicle maintenance schedule; typically 60,000-90,000 miles or 5-7 years for the V6 AJ-DE. The 2.0L may have a timing chain.

🔧 Transmission

Type:

4-speed Automatic Transmission (4EAT or similar)

Drivetrain:

All-Wheel Drive (AWD) availability on select models

Transmission Fluid Type:

Mazda ATF-MV (or equivalent Dexron III/Mercon compatible fluid, always verify)

📐 Dimensions

Length:

Approx. 177.4 inches (4505 mm)

Width:

Approx. 71.7 inches (1820 mm)

Height:

Approx. 66.5 inches (1690 mm)

Wheelbase:

Approx. 105.1 inches (2670 mm)

Curb Weight:

Approx. 3500-3800 lbs (1588-1724 kg) depending on configuration

Gross Vehicle Weight Rating Gvwr:

Typically around 4800-5000 lbs

🛡️ Safety Features

NHTSA Front Crash Test Rating:

4-star (driver), 5-star (passenger) - reflects general safety for the era

IIHS Offset Front Crash Test Rating:

Good (for models tested)

ABS:

Standard Anti-lock Braking System

Traction Control:

Available on AWD models, potentially optional on FWD

Airbags:

Front driver and passenger airbags, optional side airbags

Seat Belts:

3-point seat belts in all seating positions, pretensioners for front seats

💡 Technology Features

Audio System:

Factory AM/FM/CD player, optional premium audio systems with more speakers and subwoofer.

Navigation:

Optional factory navigation system available on higher trims.

Cruise Control:

Standard cruise control system.

Auxiliary Input:

Generally not standard; aftermarket solutions for AUX or USB connectivity are common.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000-7,500 miles or 6-12 months with synthetic oil, or as per owner's manual recommendations.

Air Filter Replacement Interval:

Every 15,000-30,000 miles or as needed based on driving conditions.

Cabin Air Filter Replacement Interval:

Typically every 15,000-20,000 miles or annually.

Engine Oil Type And Viscosity:

API SG or SH, ILSAC GF-II or GF-III. Viscosity typically SAE 5W-30 or 10W-30 depending on ambient temperature (refer to manual for exact specification).

Engine Oil Capacity:

Approx. 4.5 quarts (4.3L) for 2.5L V6 with filter.

Coolant Type:

Ethylene glycol based antifreeze, Mazda long-life coolant (or equivalent pink/red coolant).

Brake Fluid Type:

DOT 3 or DOT 4, depending on specific model requirements.

Common Wear Item:

Front struts and bushings, rear suspension components (especially for AWD models), CV joints, and exhaust system components can experience wear over time.

Engine Vibration:

Some V6 engines might exhibit minor vibrations at idle if engine mounts are worn or due to carbon buildup. Ensure proper engine mount inspection and cleaning of intake manifold/throttle body.

Transmission Shifting:

Erratic shifting or slipping can indicate low fluid, worn clutch packs, or issues with the valve body. Regular fluid and filter changes are crucial.

Power Sliding Doors:

The motors and mechanisms for the power sliding doors can require lubrication or adjustment over time to ensure smooth operation.

📚 Vehicle History

Mazda Philosophy:

Mazda is known for its Jinba Ittai philosophy ('horse and rider as one'), emphasizing driving dynamics and driver engagement, even in practical vehicles like the MPV.

Generation Designation:

The 2002 model year marks the second generation of the Mazda MPV (LW platform), introduced for the 1999 model year in Japan and later globally. It moved from a body-on-frame construction to a unibody platform, transitioning from a rear-wheel-drive truck-based van to a front-wheel-drive minivan.

Facelift Notes:

The second generation received a significant refresh for the 2002 model year, including updated styling (grille, headlights, taillights), interior enhancements, and the introduction of the more powerful 2.5L V6 engine and optional AWD in North America.

Manufacturing Locations:

Primarily Hofu, Yamaguchi Prefecture, Japan

🏆 Awards & Recognition

Family Car Awards:

While specific awards for the 2002 model are not widely publicized, the MPV line has historically been recognized for its practicality and value as a family vehicle.