🏷️ Basic Information

Make:

Mazda

Model:

Protegé

Model Years:

1999, 2000, 2001, 2002, 2003

Platform Code:

BJ

👋 Introduction

Vehicle Segment:

Compact Car

Target Audience:

DIY enthusiasts, independent repair shops, dealership service departments

Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra

Manual Advantage:

Comprehensive, factory-level detail, avoiding incomplete or generic versions

📋 Manual Details

Engine Variants Covered:

1.6L Z6, 1.8L BP-Z3, 2.0L FS-DE

Body Styles Covered:

Sedan, Hatchback (LX, ES, DX, SP20)

Estimated Page Count:

1500-2000+

Type:

Comprehensive Service and Repair Manual

Comparison:

Factory Workshop Manual (FSM) Equivalent

Language:

English

Format:

Digital (Likely PDF)

📖 Manual Coverage

Powertrain:

Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System

Drivetrain:

Clutch, Manual Transmission, Automatic Transmission, Drive Axles, Differentials

Chassis:

Suspension (Front & Rear), Steering System, Brakes (Front & Rear, ABS)

Electrical:

Wiring Diagrams, Lighting, Instruments, HVAC Controls, Body Electronics, Powertrain Control Module (PCM), Anti-theft System

Body And Interior:

Exterior Body Panels, Interior Trim, Seats, Doors, Windows, Locks, Sunroof (if equipped), Body Sealing

Maintenance:

Routine Inspections, Fluid Changes, Filter Replacements, Belt Adjustments, Spark Plug Service

Diagnostics:

Troubleshooting Flowcharts, DTC (Diagnostic Trouble Code) Interpretation, Component Testing

Repair And Overhaul:

Engine Rebuilds, Transmission Overhauls, Brake System Repairs, Suspension Component Replacement, Electrical Component Repair

Special Tools:

Identification and usage of specialized tools for specific repairs

Depth:

Full Factory-Level Detail, including torques, clearances, and diagnostic specifications

📊 Manual Specifications

Searchability:

Likely Searchable Text within PDF

Printability:

Printable pages for ease of use in a workshop environment

Image Resolution:

High-quality diagrams and illustrations for clarity

Digital Format:

PDF (Portable Document Format)

⚙️ Engine Specifications

Engine Code 1.6L:

Z6

Displacement 1.6L:

1.6 Liters (1598 cc)

Configuration 1.6L:

Inline 4-Cylinder, DOHC, 16 Valves

Engine Code 1.8L:

BP-Z3

Displacement 1.8L:

1.8 Liters (1839 cc)

Configuration 1.8L:

Inline 4-Cylinder, DOHC, 16 Valves

Engine Code 2.0L:

FS-DE

Displacement 2.0L:

2.0 Liters (1991 cc)

Configuration 2.0L:

Inline 4-Cylinder, DOHC, 16 Valves

Horsepower 1.6L:

Approx. 105-110 hp @ 6000 rpm

Torque 1.6L:

Approx. 105-110 lb-ft @ 4000 rpm

Horsepower 1.8L:

Approx. 120-125 hp @ 6000 rpm

Torque 1.8L:

Approx. 125-130 lb-ft @ 4000 rpm

Horsepower 2.0L:

Approx. 130-135 hp @ 6000 rpm

Torque 2.0L:

Approx. 135-140 lb-ft @ 4000 rpm

Fuel Delivery:

Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPFI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Transmission Type Standard:

5-Speed Manual Transmission

Transmission Type Optional:

4-Speed Automatic Transmission

Automatic Transmission Control:

Electronic Control Unit (ECU) managed

Manual Transmission Fluid:

API GL-4, SAE 75W-90 or 80W-90 (refer to manual for exact specs)

Automatic Transmission Fluid:

Mazda ATF J, Dexron III/Mercon (refer to manual for exact specs)

📐 Dimensions

Wheelbase:

Approx. 102.7 inches (2609 mm)

Length:

Approx. 173.5 inches (4407 mm) Sedan / 166.7 inches (4234 mm) Hatchback

Width:

Approx. 67.5 inches (1715 mm)

Height:

Approx. 56.3 inches (1430 mm) Sedan / 55.7 inches (1415 mm) Hatchback

Curb Weight:

Approx. 2600-2900 lbs (1180-1315 kg) depending on trim and configuration

🛡️ Safety Features

NHTSA Driver Front Impact:

4-Star (1999-2003 models, refer to specific year for exact ratings)

NHTSA Passenger Front Impact:

4-Star (1999-2003 models, refer to specific year for exact ratings)

ABS:

Available (Standard on ES, optional on others)

Traction Control:

Available on some higher trims

Airbags:

Driver and Passenger Front Airbags (Standard)

Side Impact Airbags:

Available on some higher trims

Seatbelts:

3-point front and rear seatbelts with pretensioners

💡 Technology Features

Audio System:

Factory AM/FM/CD or Cassette player with basic speaker system. Options for premium sound systems on higher trims.

Cruise Control:

Available on most trims

Auxiliary Input:

Rarely equipped from factory, aftermarket solutions common.

🔧 Maintenance

Oil Change Interval:

Every 5,000 miles or 6 months (refer to manual for specific driving conditions)

Air Filter Replacement:

Every 15,000 - 30,000 miles or as needed based on driving environment

Spark Plug Replacement:

Every 60,000 - 100,000 miles (depending on spark plug type - copper vs. iridium)

Timing Belt Replacement:

Every 60,000 - 90,000 miles for 1.8L BP-Z3 engine (critical item for interference engine)

Engine Oil Capacity:

Approx. 4.0-4.5 quarts (3.8-4.3 liters) with filter (refer to manual for exact capacity)

Engine Oil Viscosity:

0W-20, 5W-20, 5W-30 (refer to manual based on climate)

Coolant Type:

Mazda Long Life Coolant (or equivalent ethylene glycol-based with corrosion inhibitors)

Engine Type Specific Issues:

Oil leaks from valve cover gasket and oil pan gasket. Potential for carbon buildup on intake valves for direct-injection engines (though less common on these models).

Transmission Issues:

Manual transmissions can experience clutch wear. Automatic transmissions may develop hard shifts or slipping if fluid isn't maintained.

Suspension And Steering:

Worn control arm bushings, tie rod ends, and ball joints can lead to steering looseness and uneven tire wear. Rear strut mounts can also fail.

Electrical Issues:

Alternator failure, power window motor issues, and dashboard warning light malfunctions are reported.

Corrosion:

Rust can affect wheel arches, rocker panels, and subframes, especially in areas with salt exposure.

📚 Vehicle History

Mazda Focus:

Known for sporty handling and reliable compact vehicles

Generation:

BJ Generation (1998-2003)

Facelift:

Minor cosmetic updates during the generation, notably a revised front fascia in 2001.

Manufacturing Location:

Japan and North America (Mexico)

🏆 Awards & Recognition

Car And Driver Tengu Award:

The Protegé family (including MPV and B-Series truck which shared some development) sometimes featured on Car and Driver's Ten Best lists in earlier generations, though the specific BJ Protegé's placement varies by year and review.