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Mercedes-Benz W114 W115 1968-1976 Service Repair Manual

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The Mercedes-Benz W114 and W115 series, often referred to as the 'Stroke Eight', represents a significant era in automotive history, produced from 1968 to 1976. These executive mid-size sedans and...
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Mercedes-Benz W114 W115 1968-1976 Service Repair Manual
The Mercedes-Benz W114 and W115 series, often referred to as the 'Stroke Eight', represents a significant era in automotive history, produced from 1968 to 1976. These executive mid-size sedans and coupes were hallmarks of robust engineering, durable construction, and refined ride quality, embodying a commitment to quality and longevity. Available with a range of efficient 4-cylinder gasoline and diesel engines (W115 chassis) and smoother 6-cylinder gasoline engines (W114 chassis), these vehicles offered a sophisticated driving experience and a comfortable, quiet cabin. Their distinctive, restrained styling and unique selling points, such as the availability of highly regarded diesel engines and exceptional build quality, positioned them as strong competitors in the luxury market and cemented a reputation for reliability. This comprehensive Workshop Service Repair Manual provides detailed information for the maintenance, repair, and overhaul of W114 and W115 models from 1968 through 1976, covering variants such as the 220, 220D, 230, 240D, 250, 250C, 280, 280C, and 300D. The manual encompasses extensive coverage of all major systems, including engine mechanicals, fuel and ignition systems, transmission, drivetrain, suspension, steering, brakes, and the complete electrical system. It offers step-by-step repair instructions, diagnostic procedures, troubleshooting guides, and essential technical specifications, making it an indispensable resource for owners, mechanics, and technicians aiming to maintain and restore these classic vehicles to optimal condition.
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
W114 / W115
Product Name:
Mercedes-Benz W114 W115 1968-1976 Service Repair Manual
Product Description:
Mercedes-Benz W114 W115 1968-1976 Workshop Service Repair Manual
Generation
Generation Designation:
First Generation (also known as 'Stroke Eight')
Codes
Chassis Code:
W114 (6-cylinder engines), W115 (4-cylinder engines)
👋 Introduction
Market Position
Segment:
Executive Mid-size Sedan/Coupe/Diesel
Era Positioning:
Represented Mercedes-Benz's entry into a more accessible luxury segment while maintaining high engineering standards and build quality.
Competitive Analysis
Competitors:
BMW 5 Series (E3, E12), Audi 100, Volvo 140/164, Jaguar XJ.
Key Features
Design Philosophy:
Robust engineering, durable construction, refined ride quality, safety focus, sophisticated (for its time) styling.
Unique Selling Points:
Mercedes-Benz build quality and longevity, availability of efficient diesel engines (W115), comfortable and quiet cabin, distinctive styling.
📋 Manual Details
Coverage Areas
Covered Models:
220, 220D, 230, 240D, 250, 250C, 280, 280C, 300D
Covered Years:
1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976
Page Count
Estimated Page Count:
Detailed page count not specified, but typically comprehensive workshop manuals of this era exceed 500 pages.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF) - Presumed for sales purposes, but original would be printed.
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage including: Engine mechanicals (disassembly, assembly, overhaul), fuel system (carburetors/injection pumps, fuel lines, filters), ignition system, cooling system, lubrication system, exhaust system.
Transmission:
Manual and automatic transmission service, including disassembly, inspection, repair, and reassembly. Clutch system.
Drivetrain:
Driveshaft, universal joints, differential, rear axle.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment.
Steering:
Steering gear, steering column, linkages, power steering system (if equipped).
Brakes:
Brake system hydraulics, disc and drum brake servicing, parking brake, brake fluid specifications.
Electrical:
Complete electrical system diagnosis, wiring diagrams, battery, charging system (alternator/generator), starter, lighting system, instrumentation, accessories.
Bodywork:
Body panel repairs, door mechanisms, window regulators, interior trim, weather stripping, body sealant.
HVAC:
Heating and ventilation system (A/C system details may be limited or separate).
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, tune-ups), fluid checks and changes, lubrication points.
Troubleshooting:
Diagnostic procedures for common issues, symptom-based troubleshooting guides, electrical system troubleshooting charts.
Repair:
Detailed step-by-step repair instructions for all major mechanical, electrical, and body components.
Overhaul:
Engine, transmission, and differential overhaul procedures.
Diagnostics:
Emphasis on methodical diagnostic techniques for both mechanical and electrical faults.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed torque specifications, clearances, and adjustment procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchable Text:
Likely searchable text within the PDF, facilitating quick information retrieval.
Print Quality
Print Quality:
Assumed high quality, suitable for printing for workshop use. (Original print quality would have been excellent).
Binding Type
Binding Type:
Digital format - N/A. (Original manuals would have been bound for durability).
Paper Type
Paper Type:
Digital format - N/A. (Original manuals typically printed on durable, often glossy paper).
Completeness
Completeness:
Comprehensive, covering all aspects of service, repair, and maintenance for the specified models and years. Includes dedicated sections for Engine, Electrical Troubleshooting, Maintenance, Owner, and Chassis.
⚙️ Engine Specifications
Primary Engine
220 Gasoline:
M115.920 (Inline-4), 2178cc, Solex carburetor, ~95 hp.
220D Diesel:
OM615.912 (Inline-4 Diesel), 2197cc, Bosch injection pump, ~55-65 hp.
230 Gasoline:
M115.940 (Inline-4), 2306cc, Solex carburetor, ~105-110 hp.
240D Diesel:
OM616.912 (Inline-4 Diesel), 2399cc, Bosch injection pump, ~60-70 hp.
250 Gasoline:
M114.920 (Inline-6), 2496cc, Solex twin-choke carburetor, ~130 hp.
250C Gasoline:
M114.920 (Inline-6), 2496cc, Solex twin-choke carburetor, ~130 hp (Coupe variant).
280 Gasoline:
M130.923 (Inline-6), 2778cc, Bosch D-Jetronic fuel injection (early) or Solex carburetors, ~160-180 hp.
280C Gasoline:
M130.923 (Inline-6), 2778cc, Bosch D-Jetronic fuel injection or Solex carburetors, ~160-180 hp (Coupe variant).
300D Diesel:
OM617.912 (Inline-5 Diesel), 3005cc, Bosch injection pump, ~70-77 hp.
Performance
Typical Acceleration 0 60 Mph:
Varies by engine, generally 10-17 seconds.
Typical Top Speed:
Varies by engine, generally 90-115 mph.
Fuel System
Gasoline Fuel Delivery:
Solex carburetors (single or dual barrel) or Bosch D-Jetronic fuel injection on later 280 models.
Diesel Fuel Delivery:
Bosch inline injection pumps.
Fuel Type
Gasoline Octane Rating:
Premium unleaded (91 RON or higher recommended).
Diesel Specification:
Standard diesel fuel.
🔧 Transmission
Standard
Manual Transmission:
4-speed or 5-speed manual transmission (column or floor shift).
Optional
Automatic Transmission:
4-speed automatic transmission (e.g., 4G-Tronic) optional on most models.
Features
Clutch Type:
Single dry plate clutch for manual transmissions.
Rear Axle Ratio:
Varies by engine and transmission combination, typically around 3.69:1 to 4.08:1.
📐 Dimensions
Exterior
Sedan Length:
Approx. 4730 mm (186.2 in)
Coupe Length:
Approx. 4770 mm (187.8 in)
Sedan Width:
Approx. 1750 mm (68.9 in)
Sedan Height:
Approx. 1420 mm (55.9 in)
Wheelbase:
Approx. 2750 mm (108.3 in)
Weights
Curb Weight Sedan Gasoline:
Approx. 1350-1450 kg (2976-3197 lbs)
Curb Weight Sedan Diesel:
Approx. 1400-1500 kg (3086-3307 lbs)
Curb Weight Coupe:
Approx. 1400-1500 kg (3086-3307 lbs)
Cargo
Trunk Capacity:
Generous for its class, typical sedan trunk space.
🛡️ Safety Features
Ratings
Crash Test Data:
No formal crash test ratings from modern organizations exist for this era. However, Mercedes-Benz engineering of the period emphasized structural integrity and passive safety features.
Active Features
Brakes:
Disc front brakes, drum rear brakes. Early models may have less powerful systems; later models offered more robust braking.
Passive Features
Body Structure:
Reinforced passenger cell, crumple zones.
Seatbelts:
Standard front seatbelts, optional rear seatbelts. Lap belts were common, with some later models offering three-point belts.
Steering Column:
Collapsible steering column designed to mitigate injury in frontal impacts.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, optional upgraded units with cassette players were available in later years. Speakers were typically limited to front doors and rear parcel shelf.
Driver Assistance
Cruise Control:
Optional on some models, typically a vacuum-operated or mechanical system.
Air Conditioning:
Optional dealer-installed or factory-fitted air conditioning systems were available, often using R12 refrigerant.
Connectivity
Connectivity Features:
None by modern standards. Primarily mechanical and analog systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or every 6-12 months, depending on driving conditions and oil used.
Transmission Fluid Change:
Manual: Every 30,000-50,000 miles. Automatic: Typically every 20,000-30,000 miles (though some recommendations were 'lifetime' fluids).
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles.
Fluid Specifications
Engine Oil Type:
API SF/SG classification or equivalent. Viscosity: 10W-40 or 20W-50 recommended, depending on climate. Diesel engines often preferred 15W-40 or 20W-50.
Coolant Type:
Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Fluid Manual:
GL-4 gear oil (e.g., SAE 75W-90 or 80W-90).
Transmission Fluid Automatic:
MB 236.1 or MB 236.2 specification automatic transmission fluid (e.g., Dexron III equivalent).
Known Issues
Common Wear Items:
Bushings (suspension, steering), ball joints, tie rod ends, flex discs (driveshaft), exhaust system components, ignition points/condenser (on carbureted models), injector pump (diesel).
Rust Prone Areas:
Wheel arches, rocker panels, around windshield and rear window seals, rear floor pans.
Electrical Quirks:
Aging wiring harnesses, faulty headlight switches, deteriorating vacuum lines (for central locking or climate control, if equipped).
📚 Vehicle History
Brand Heritage
Legacy:
Part of Mercedes-Benz's long history of producing durable, reliable, and technologically advanced vehicles.
Model Evolution
Development:
The W114/W115 series replaced the W110 Fintail models and was a significant evolution in Mercedes-Benz design, moving away from the flamboyant fins of the previous decade to a more modern, restrained styling. The W114 designation was for the larger 6-cylinder engined cars, while the W115 was for the 4-cylinder variants, including the highly successful diesel models.
Production
Production Period:
1968-1976
Manufacturing Locations:
Primarily Germany, with assembly plants in other countries.
Total Production Numbers:
Over 1.9 million units produced across all variants (sedan, coupe, diesel, gasoline).
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Widely recognized for its build quality, reliability, and comfort, contributing significantly to Mercedes-Benz's global reputation.
Ratings
Consumer Reports Era:
Likely received favorable reviews in contemporary automotive publications for its engineering and durability, particularly the diesel variants for economy.
Certifications
Manufacturing Standards:
Built to stringent Mercedes-Benz internal quality and engineering standards of the era.
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