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2003 Mercedes SL-Class (R230) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SL-Class Model Code: R230 Year: 2003 Codes Chassis Code: R230 Generation Generation Name: Third Generation R230 Generation Years: 2001-2011 👋 Introduction Market Position...
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2003 Mercedes SL-Class (R230) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
SL-Class
Model Code:
R230
Year:
2003
Codes
Chassis Code:
R230
Generation
Generation Name:
Third Generation R230
Generation Years:
2001-2011
👋 Introduction
Market Position
Positioning:
Flagship luxury grand tourer with advanced technology and performance.
Competitive Analysis
Competitors 2003:
Porsche 911, BMW 6 Series (E63/E64), Jaguar XK8/XKR, Aston Martin DB7.
Key Features
Design:
Elegant roadster design with retractable vario-roof (hardtop convertible).
Technology:
Introduction of Active Body Control (ABC) suspension, bi-xenon headlights, COMAND infotainment.
Interior Quality:
Premium materials, sophisticated interior design, and advanced comfort features.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and all repairs A-Z
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul for all applicable engine variants.
Transmission:
Service, repair, and diagnostics for automatic transmissions.
Suspension:
Active suspension system (ABC) diagnosis, repair, and component replacement.
Brakes:
Hydraulic brake system, ABS, ESP, brake pad/rotor replacement, fluid service.
Electrical System:
Comprehensive wiring diagrams, diagnosis of ECUs, sensors, actuators, lighting, and comfort systems.
Body And Chassis:
Convertible top mechanism (Vario-Roof), body panel repair, chassis components, climate control.
Interior:
Seat systems, dashboard, trim, and comfort features.
Cooling System:
Radiator, fans, coolant, thermostat, and related components.
Fuel System:
Fuel pump, injectors, lines, and emissions control.
Exhaust System:
Catalytic converters, mufflers, and exhaust manifolds.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections.
Troubleshooting:
Diagnostic flowcharts and fault code interpretation.
Repair:
Step-by-step repair procedures for all major components and systems.
Overhaul:
Complete engine and transmission rebuild procedures.
Diagnosis:
Advanced diagnostic techniques utilizing Mercedes-Benz specific tools (e.g., STAR Diagnosis).
Technical Depth
Depth:
Vehicle-specific and technician-level accuracy, not generic information.
📊 Manual Specifications
File Format
Format Detail:
Likely a searchable PDF with high-resolution diagrams and illustrations.
Print Quality
Quality:
High-quality digital reproduction of original factory documentation.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Variant:
SL500
Engine Code:
M113
Engine Type:
4.7L V8 SOHC (3 valves per cylinder)
Performance
Horsepower:
302 hp @ 6000 rpm
Torque:
339 lb-ft @ 3250 rpm
Fuel System
Fuel Delivery:
Sequential multi-point fuel injection (Bosch Motronic ME2.8)
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher)
Technical Details
Bore X Stroke:
97.0 mm x 79.0 mm
Compression Ratio:
10.0:1
🔧 Transmission
Standard
Transmission Type:
5-speed automatic with Touchshift
Transmission Code:
722.6
Features
Transmission Features:
Electronically controlled, adaptive shift programs, manual shifting mode.
Fluid Specifications
Transmission Fluid Type:
MB Specification 236.14 (e.g., Mobil ATF 134, Pentosin ATF1)
📐 Dimensions
Exterior
Length:
176.7 inches (4488 mm)
Width:
71.7 inches (1821 mm)
Height:
52.0 inches (1321 mm)
Wheelbase:
98.8 inches (2509 mm)
Weights
Curb Weight:
4045 lbs (1835 kg)
Gross Vehicle Weight Rating:
4916 lbs (2230 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not rated (as typical for this class/era)
IIHS Side Impact:
Not rated (as typical for this class/era)
Active Features
Stability Control:
Electronic Stability Program (ESP)
Braking Assist:
Anti-lock Braking System (ABS), Brake Assist (BAS)
Passive Features
Airbags:
Front airbags, side airbags, head protection airbags, rollover protection system.
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners and belt force limiters.
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation) system with CD player, radio, optional navigation.
Display:
Central color display integrated into the dashboard.
Driver Assistance
Adaptive Cruise Control:
Optional DISTRONIC adaptive cruise control.
Parking Assist:
Optional Parktronic parking sensors.
Connectivity
Telephony:
Optional integrated hands-free telephone system (often requiring a specific phone cradle).
Convenience
Keyless Go:
Optional Keyless-Go system for starting and accessing the vehicle.
Comfort Features
Seats:
Multi-contour, heated, and ventilated front seats with memory function.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable, typically indicated by 'Service A' or 'Service B' via the instrument cluster (e.g., every 10,000 miles or 1 year).
Major Service Interval:
Refer to manual for specific mileage/time-based intervals for spark plugs, transmission fluid, etc. (e.g., transmission fluid often recommended around 60,000 miles).
Fluid Specifications
Engine Oil Type:
MB 229.5 (e.g., Mobil 1 0W-40 Synthetic)
Engine Oil Capacity:
8.5 quarts (8.0 liters) with filter change
Coolant Type:
MB Specification 325.0 or 326.0 (Antifreeze/Coolant)
Brake Fluid Type:
DOT 4 Plus (MB Specification 331.0)
Known Issues
Abc Suspension:
Leaking ABC hydraulic lines, strut failures, pump issues, ABC fluid degradation.
Vario Roof:
Hydraulic leaks in the roof system, micro-switch failures, pump or cylinder issues.
Ignition Coils:
Individual coil pack failures leading to misfires.
Trunk Pump Failures:
Failure of the electro-hydraulic pump unit for the trunk/convertible top.
Mass Air Flow Sensor:
Sensor can become contaminated or fail, affecting engine performance.
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long and distinguished history of producing high-performance luxury sports cars and roadsters dating back to the Silver Arrows era and iconic models like the 300 SL 'Gullwing'.
Model Evolution
R230 Introduction:
The R230 SL-Class replaced the R129 SL-Class and introduced a modern, sleeker design and significant technological advancements.
R230 Facelift 2003:
While the R230 debuted in 2001/2002, the 2003 model year represents an early production iteration before subsequent significant styling and mechanical updates (e.g., facelift in 2006).
Production
Manufacturing Location:
Sindelfingen, Germany
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
While specific awards for the 2003 model year might vary, the R230 SL-Class generally received critical acclaim for its engineering, luxury, and performance from major automotive publications during its tenure.
Ratings
Reliability Perception:
Historically, Mercedes-Benz models of this era are known for robust build quality, though complex systems like ABC require diligent maintenance to ensure long-term reliability.
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