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Mercedes SLK 1998-2004 Workshop Service Repair Manual

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The SLK-Class, specifically the R170 chassis, represents the first generation of this compact premium roadster, produced from 1998 to 2004. This model is renowned for its innovative Vario-roof, a retractable...
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Mercedes SLK 1998-2004 Workshop Service Repair Manual
The SLK-Class, specifically the R170 chassis, represents the first generation of this compact premium roadster, produced from 1998 to 2004. This model is renowned for its innovative Vario-roof, a retractable hardtop that seamlessly transforms the vehicle from a coupe to a convertible, offering a unique dual experience. Competitively positioned against vehicles like the BMW Z3 and Porsche Boxster, the SLK-Class embodies a commitment to engineering quality and refinement, providing a blend of sporty performance and everyday usability. Engine options ranged from efficient four-cylinder Kompressor models to powerful V6 variants, including the high-performance SLK32 AMG, all designed to deliver an engaging driving experience. This comprehensive workshop service and repair manual provides detailed guidance for maintaining and repairing the SLK-Class R170 across its production years. It covers an extensive array of systems, including engine mechanicals, fuel, ignition, cooling, and exhaust systems, as well as automatic and manual transmissions, clutch, suspension, steering, and brakes (including ABS and ESP). Furthermore, the manual details electrical systems, body and interior components, HVAC, and the signature Vario-roof mechanism, including specific troubleshooting for common issues. With in-depth procedures for routine maintenance, component replacement, and advanced diagnostics, this manual is an indispensable resource for owners and technicians seeking to preserve the integrity and performance of their SLK-Class.
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
SLK-Class
Chassis Code:
R170
Generation
Model Generation:
First Generation
Codes
Covered Years Range:
1998-2004
👋 Introduction
Market Position
Market Segment:
Compact premium roadster, competitor to BMW Z3, Porsche Boxster
Competitive Analysis
Unique Selling Proposition:
Integrated retractable hardtop (Vario-roof), Mercedes-Benz build quality and refinement
Key Features
Model Defining Feature:
Vario-roof (retractable hardtop) offering coupe and convertible experience
Manual Benefit Diy:
Empowers DIY enthusiasts to perform professional-level servicing and repairs.
📋 Manual Details
Coverage Areas
Manual Coverage Scope:
Comprehensive workshop service and repair
Page Count
Estimated Page Count:
Varies by specific engine/transmission, typically 1500+ pages
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
Compatibility
Operating Systems Compatibility:
Windows (95, 98, ME, XP, Vista, 7), Linux, MAC OS
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust
Transmission Systems:
Automatic transmission (e.g., 722.6 '5G-TRONIC'), manual transmission (if applicable), clutch
Chassis Systems:
Suspension (front and rear), steering, brakes (including ABS, ESP)
Electrical Systems:
Body control modules (BCM), powertrain control modules (PCM), lighting, instrumentation, audio, power accessories, wiring diagrams
Body And Interior:
Body panels, doors, seats, convertible top mechanism (Vario-roof), interior trim, climate control (HVAC)
Lighting Systems:
Headlights, taillights, interior lighting, fog lights, wiring and bulb replacement.
HVAC Systems:
Air conditioning, heating, ventilation, climate control unit diagnosis and repair.
Safety Systems Srs:
Airbag module diagnosis, sensor replacement, SRS warning light troubleshooting.
Procedures Included
Maintenance Procedures:
Oil changes, fluid checks and replacements, filter replacements, spark plug changes, tire rotation
Repair Procedures:
Engine rebuilds, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair
Diagnostic Procedures:
Troubleshooting guides, diagnostic trouble codes (DTCs), component testing, sensor diagnostics
Special Procedures:
Vario-roof hydraulic system maintenance/repair, convertible top mechanism adjustments, SRS (airbag) system servicing
Troubleshooting Guides:
Step-by-step diagnostic flowcharts for common and complex problems.
Technical Depth
Technical Depth Level:
Complete from basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures
Torque Specifications:
Detailed torque specifications for all critical fasteners.
Electrical Schematics:
Comprehensive wiring diagrams for all vehicle systems.
📊 Manual Specifications
File Format
File Format Details:
PDF (Portable Document Format), generally searchable text for key terms
Print Quality
Print Quality Suitability:
Suitable for home printing; high resolution for diagrams and schematics
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.0L Inline-4 (SLK200 Kompressor), 2.3L Supercharged Inline-4 (SLK230 Kompressor), 3.2L V6 (SLK320), 3.2L Supercharged V6 (SLK32 AMG)
Performance
Slk230 Kompressor Horsepower:
Approx. 192 hp @ 5500 rpm
Slk230 Kompressor Torque:
Approx. 200 lb-ft @ 3200 rpm
Slk320 Horsepower:
Approx. 215 hp @ 5700 rpm
Slk320 Torque:
Approx. 229 lb-ft @ 3000-4600 rpm
Slk32 Amg Horsepower:
Approx. 354 hp @ 6100 rpm
Slk32 Amg Torque:
Approx. 332 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Sequential multi-point fuel injection (MPI)
Recommended Fuel:
Premium Unleaded Gasoline (91 Octane or higher)
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission (available on some models)
Optional
Optional Transmission:
5-speed automatic transmission (722.6 '5G-TRONIC')
Features
Automatic Transmission Modes:
Comfort (C) and Sport (S) modes
Automatic Transmission Fluid Type:
MB Specification 236.10 (e.g., ATF 3403-M115)
📐 Dimensions
Exterior
Length:
Approx. 157.3 inches (3995 mm)
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 50.5 inches (1283 mm)
Weights
Curb Weight:
Approx. 3000-3300 lbs (1360-1500 kg) depending on engine
🛡️ Safety Features
Ratings
NHTSA Ratings:
Good in front offset crash (IIHS), though specific NHTSA ratings for this era may vary or not be directly comparable to modern standards.
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP)
Passive Features
Passive Safety Features:
Front airbags, side-impact airbags, roll-over protection (automatic pop-up bars)
💡 Technology Features
Infotainment
Infotainment Features:
Analog/digital radio, CD player, optional navigation system (APS)
Driver Assistance
Driver Assistance Features:
Cruise control, parking assist (optional on later models)
Connectivity
Connectivity Options:
Limited by era; primarily analog systems, optional teleaid
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first (refer to manual for specific model year/engine)
Major Service Interval:
e.g., 30,000 miles for spark plugs, brake fluid service, coolant service (refer to manual)
Fluid Specifications
Engine Oil Specification:
MB Specification 229.1 or 229.3 (e.g., 0W-40, 5W-40 synthetic)
Coolant Specification:
MB Specification 325.0 (Antifreeze Protection Formula)
Brake Fluid Specification:
DOT 4
Power Steering Fluid:
MB Specification 235.10 (e.g., hydraulic oil)
Known Issues
Common Issues Vario Roof:
Hydraulic leaks, pump failures, sensor malfunctions, motor issues affecting Vario-roof operation.
Common Issues Engine Kompressor:
Supercharger belt wear, intercooler leaks, crank position sensor failures.
Common Issues Electrical:
Mass Air Flow (MAF) sensor issues, SAM unit (Signal Acquisition Module) problems, window regulator failures.
Common Issues Suspension:
Front end clunking (strut mounts, control arm bushings), rear axle bushing wear.
📚 Vehicle History
Brand Heritage
Mercedes Benz Heritage:
Pioneer of automotive engineering, known for luxury, safety, and performance.
Model Evolution
R170 Introduction:
Introduced in 1996 for the 1997 model year, with significant updates and powertrain options rolling out through its production lifecycle.
Production
Production Plant:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
Popular Mechanics Editors Choice:
Awarded 'Editors' Choice' by Popular Mechanics in 1998 for innovation (Vario-roof).
Ratings
Jd Power Dependability:
Early models may have received mixed reliability ratings; later models improved. Refer to historical J.D. Power reports.
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