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Mitsubishi Chariot Grandis 1998-2003 Repair Service Manual

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The Mitsubishi Chariot Grandis is a versatile mid-size MPV produced from 1998 to 2003, designed as a family-oriented vehicle offering space and practicality. This generation, often considered the second, saw...
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Mitsubishi Chariot Grandis 1998-2003 Repair Service ManualMitsubishi Chariot Grandis 1998-2003 Repair Service ManualMitsubishi Chariot Grandis 1998-2003 Repair Service ManualMitsubishi Chariot Grandis 1998-2003 Repair Service Manual
The Mitsubishi Chariot Grandis is a versatile mid-size MPV produced from 1998 to 2003, designed as a family-oriented vehicle offering space and practicality. This generation, often considered the second, saw significant updates in styling, technology, and comfort, competing with models like the Toyota Ipsum and Nissan Presage. It was available with various engine options, including inline-4 cylinder (4G63, 4G64) and V6 SOHC (6G72) configurations, paired with 4-speed automatic or potentially 5-speed manual transmissions, and offered in Front-Wheel Drive or All-Wheel Drive. Known for Mitsubishi's heritage of producing reliable vehicles, the Chariot Grandis provided a practical solution for family transport. This workshop repair and service manual provides comprehensive coverage for all Mitsubishi Chariot Grandis models, engines (4G63, 4G64, 6G72), and transmission types (F4A22, F4A42, V4A51) from 1998 to 2003. It details engine and transmission service, brake systems, electrical systems, suspension, steering, cooling, fuel, emission, HVAC, and chassis/body repairs, along with interior and restraint systems. The manual includes general maintenance procedures, troubleshooting guides, detailed repair instructions, disassembly and assembly guidance, and critical safety information. With hundreds of diagrams and illustrations, this factory manual is an essential resource for owners and technicians to ensure proper maintenance and repair of the vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Chariot Grandis
Model Years Covered:
1998, 1999, 2000, 2001, 2002, 2003
Chassis Code:
N30W, N40W, N50W
Codes
Engine Codes Covered:
4G63, 4G64, 6G72
Transmission Codes Covered:
F4A22, F4A42, V4A51
👋 Introduction
Market Position
Vehicle Type:
Mid-size MPV (Multi-Purpose Vehicle) / Minivan
Segment:
Family-oriented, versatile vehicle offering space and practicality.
Competitive Analysis
Key Competitors:
Toyota Ipsum, Nissan Presage, Honda Odyssey (first generation) in relevant markets.
Key Features
Manual Value Proposition:
Empowers owners to perform maintenance and repairs, saving significant costs and ensuring proper upkeep. Provides professional-level information.
Document Authenticity:
Original factory manual, ensuring the highest accuracy and completeness for servicing.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models, Engines, Trim Levels, and Transmission Types
Geographic Coverage:
Primarily JDM (Japanese Domestic Market), but applicable to global variants with potential regional differences.
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but described as 'complete' and 'intact')
Manual Type
Type:
Workshop Repair and Service Manual
Origin:
Manufacturer-produced (Original Mitsubishi)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Detailed procedures for engine disassembly, assembly, overhaul, diagnostics, and repair for all specified engine variants.
Transmission Service Repair:
Comprehensive coverage of automatic and manual transmission service, repair, and diagnostics, including fluid changes and component overhauls.
Brake System:
In-depth information on hydraulic systems, ABS (if equipped), disc and drum brake service, and component replacement.
Wiring Diagram:
Detailed electrical wiring diagrams for all vehicle systems, crucial for troubleshooting electrical faults.
Electrical System:
Diagnosis and repair of all electrical components, including lighting, instrumentation, power accessories, and starter/charging systems.
Suspension:
Coverage of front and rear suspension systems, including component replacement (struts, shocks, bushings, ball joints), alignment specifications.
Steering:
Service and repair of power steering systems, steering rack/gearbox, and associated components.
Cooling System:
Maintenance and repair of radiator, water pump, thermostat, cooling fans, and heater core.
Fuel Injection Fuel System:
Diagnosis and repair of fuel pump, injectors, fuel pressure regulator, and related fuel delivery components.
Emission System:
Information on emission control components such as EGR, catalytic converter, and oxygen sensors.
Heater Air Conditioner:
Service and repair of HVAC systems, including refrigerant handling, component replacement, and diagnostics.
Engine Control System:
Detailed diagnostic procedures for ECU, sensors, and actuators related to engine management.
Chassis Body:
Information on body panel repair, frame straightening (if applicable), door mechanisms, and exterior trim.
Restraint System:
Service and replacement of airbags, seatbelt pre-tensioners, and related safety components.
Interior:
Information on interior trim removal, installation, and repair of interior components.
Differential Drive:
Service and repair of front and rear differentials, and drive axle components.
Axle:
Front and rear axle repair and maintenance.
Procedures Included
General Maintenance:
Recommended maintenance tasks, fluid level checks, filter replacements, and inspections.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex vehicle issues.
Repair Procedures:
Step-by-step instructions for all major repair operations, from minor adjustments to major component overhauls.
Disassembly Assembly:
Detailed instructions on how to safely remove and reinstall various vehicle components.
Cleaning Reinstalling:
Guidance on proper cleaning and preparation of parts before reinstallation.
Periodic Lubrication:
Schedule and specifications for all necessary lubrication points.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds, including electrical diagnostics and bodywork.
Diagnostic Tools:
Includes information on necessary specialized tools and diagnostic procedures, often referencing specific Mitsubishi diagnostic equipment.
Illustrations:
Hundreds of diagrams, drawings, and photos to guide repair procedures, with enlarged insets for detailed part identification.
Notes Cautions Warnings:
Critical information, safety precautions, and potential pitfalls are highlighted throughout the manual.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text within PDF for quick information retrieval, though not explicitly stated.
Print Quality
Printability:
Full Printable
Zoom Functionality:
YES (Zoom IN/OUT)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options Likely:
Inline-4 Cylinder (e.g., 4G63, 4G64 DOHC), V6 SOHC (e.g., 6G72 SOHC MIVEC)
Performance
Horsepower Range Estimated:
135-200+ hp (depending on engine variant)
Torque Range Estimated:
190-260+ Nm (depending on engine variant)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Transmission (likely standard on most models)
Optional
Transmission Options:
Possible 5-speed manual transmission on some base models or specific markets.
Features
Drive System:
Front-Wheel Drive (FWD) or All-Wheel Drive (AWD) likely available.
📐 Dimensions
Exterior
Body Styles:
5-door MPV
Wheelbase Estimated:
Approx. 2740 mm (107.9 inches)
Weights
Curb Weight Estimated:
Approx. 1600-1800 kg (3527-3968 lbs) depending on configuration.
🛡️ Safety Features
Ratings
Safety Features Common:
Dual front airbags, Anti-lock Braking System (ABS) likely available on higher trims, crumple zones.
Active Features
Active Safety:
ABS, possibly traction control (ASC) on certain models/markets.
Passive Features
Passive Safety:
Front airbags, seatbelt pretensioners, reinforced body structure.
💡 Technology Features
Infotainment
Infotainment Features Typical:
AM/FM Radio with CD player or cassette, potentially a basic navigation system on higher trims in Japan. Manual will detail any factory-fitted systems.
Driver Assistance
Driver Assistance Features:
Cruise control likely available on higher trims. Limited advanced driver-assistance systems by modern standards.
Connectivity
Connectivity Options:
Basic (e.g., auxiliary input for aftermarket audio systems may be possible).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, as per manual.
Transmission Fluid Change Interval:
Generally 40,000-80,000 km (25,000-50,000 miles) or as specified in the manual, depending on usage.
Timing Belt Replacement:
For models with timing belts (e.g., 4G6x engines), typically around 90,000-100,000 km (55,000-60,000 miles).
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or ILSAC GF-2/GF-3, viscosity typically 10W-30 or 5W-30 depending on climate. (Refer to manual for exact specs).
Transmission Fluid Type:
Likely DIA QUEEN ATF-SP II M or equivalent. (Manual is definitive).
Coolant Type:
Ethylene Glycol based antifreeze/coolant, typically 50/50 mix with distilled water. (Refer to manual for specific type and capacity).
Known Issues
Common Wear Items:
Suspension bushings, CV joints (especially on AWD models), ignition coils, catalytic converter (due to age).
Potential Electrical Issues:
Corrosion on connectors, failure of sensors (e.g., O2 sensors, crank/cam sensors) due to age.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Mitsubishi Motors Corporation has a long history of producing reliable and innovative vehicles across various segments.
Model Evolution
Generation:
This generation of the Chariot Grandis (often referred to as the second generation Chariot) saw significant updates in styling, technology, and comfort.
Production
Production Period:
1997-2005 (for this generation), with the manual covering the specific 1998-2003 range.
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
While specific awards for this model year are not readily available in the product description, Mitsubishi vehicles of this era were generally well-regarded for reliability and value in their respective markets.
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