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2006 Mitsubishi Colt (aka Colt Ralliart Version-R) Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Colt Model Variant: Colt Ralliart Version-R Year: 2006 Codes Chassis Code: Z20 Series (likely Z21A, Z23A, Z27A depending on specific market) Engine Code:...
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2006 Mitsubishi Colt (aka Colt Ralliart Version-R) Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Colt
Model Variant:
Colt Ralliart Version-R
Year:
2006
Codes
Chassis Code:
Z20 Series (likely Z21A, Z23A, Z27A depending on specific market)
Engine Code:
4G15 (likely MIVEC Turbo variant for Ralliart Version-R)
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, Mitsubishi Colt owners seeking to perform their own maintenance and repairs.
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-level repair information, enabling significant cost savings compared to dealership or independent mechanic services. Empowers users with detailed, step-by-step guidance for all repair needs.
Key Features
Ease Of Use:
Easy to follow step-by-step instructions & pictures on all areas of repair, designed for both novice and experienced users.
Accessibility:
Instant download, viewable on any device with a PDF reader, printable sections for workshop use.
📋 Manual Details
Coverage Areas
Coverage Type:
Comprehensive Workshop Repair Service
Models Covered:
All models and all engines for the 2006 Mitsubishi Colt, specifically including the Colt Ralliart Version-R
Page Count
Estimated Page Count:
Not specified, but described as 'complete' and 'hundreds of illustrations'
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
Accessibility:
Viewable on any computer, zoomable, printable
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine Overhaul and Rebuilding, Engine Performance, Firing Orders, Timing Belt Replacement, Serpentine Belt Routings
Engine Management:
Trouble Codes, Computer Diagnostic Trouble Tree Charts, Computer Diagnostic Codes
Drivetrain:
Transmission Removal and Installation, Transmission In-Car Servicing
Brakes:
Brakes, Brake Servicing Procedures, Complete Torque Specifications
Suspension Steering:
Suspension, Front End and Alignment Procedures and Specifications, U-Joint and CV-Joint Service Procedures
Electrical Electronics:
Wiring Diagrams, Complete Wiring Diagrams, Vacuum Diagrams
Climate Control:
Air Conditioning Service and Capacities
Body Chassis:
Sunroof
Procedures Included
Maintenance:
Factory Maintenance Schedules and Charts, General Maintenance Procedures
Diagnostics Troubleshooting:
Troubleshooting and Diagnostics, Diagnostic Trouble Codes, Diagnostic Trouble Tree Charts
Repair Rebuild:
Engine Overhaul and Rebuilding, Transmission Removal and Installation, Brake Servicing Procedures, U-Joint and CV-Joint Service Procedures, Repair Procedures A-Z
Technical Data:
Detailed Specifications on Every Model Covered, Complete Torque Specifications, Vacuum Diagrams
Technical Depth
Depth Of Coverage:
Comprehensive, covering every single detail from basic maintenance to complete overhaul and rebuilding
Illustrations Diagrams
Visual Aids:
Detailed illustrations, exploded diagrams, drawings, and photos, Hundreds of illustrations, Serpentine belt routings with diagrams
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Implied by PDF format, likely searchable
Print Quality
Printability:
Yes, printable pages
Binding Type
Binding Type:
Digital (not applicable for PDF)
Paper Type
Paper Type:
Digital (not applicable for PDF)
Completeness
Completeness Statement:
100% Complete and Intact, no missing/corrupt pages/sections
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-cylinder, Inline
Engine Family:
Mitsubishi 4G1 Series
Aspiration:
Turbocharged (for Ralliart Version-R)
Displacement:
1.5 Liters (1498 cc)
Valve Train:
DOHC (Double Overhead Camshafts), MIVEC (Mitsubishi Innovative Valve timing Electronic Control) likely featured on the Ralliart Version-R.
Performance
Horsepower:
Likely in the range of 150-165 PS (approx. 148-163 hp) for the Ralliart Version-R, standard models would be less.
Torque:
Specific figures vary, but the Ralliart Version-R would feature a significantly higher torque output due to turbocharging.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
Manual Transmission (likely 5-speed for Ralliart Version-R)
Optional
Transmission Type:
Continuously Variable Transmission (CVT) or automatic transmission may have been available on other Colt variants, but the Ralliart Version-R typically featured a manual.
Features
Clutch Type:
Hydraulic, Single Dry Plate
Fluid Requirements
Manual Transmission Fluid:
Specific viscosity (e.g., API GL-4 75W-90) and capacity required, detailed in manual.
📐 Dimensions
Exterior
Body Style:
Hatchback (3-door and 5-door variants exist, Ralliart likely 3-door performance focused).
Length:
Approx. 3800-3950 mm (varies by specific variant)
Width:
Approx. 1680-1700 mm
Height:
Approx. 1480-1520 mm
Weights
Curb Weight:
Varies by trim and equipment, Ralliart Version-R likely around 1050-1150 kg.
🛡️ Safety Features
Ratings
Crash Test Results:
Refer to specific market safety rating agencies (e.g., Euro NCAP, JNCAP) for 2006 Colt. Ralliart variants may have different specifications or testing outcomes.
Active Features
Braking System:
Anti-lock Braking System (ABS) likely standard or optional. Ventilated front discs, solid rear discs typical.
Traction Control:
Traction Control System (TCS) and Electronic Stability Control (ESC) may be available on higher trims or as options.
Passive Features
Airbags:
Front airbags standard. Side and curtain airbags may be optional or standard on specific trims.
Seatbelts:
3-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with CD player, potentially with premium speaker options. AUX input or Bluetooth may be absent in base models.
Driver Assistance
Cruise Control:
Likely available on higher trims or as an option.
Connectivity
Instrument Cluster:
Includes tachometer, speedometer, fuel gauge, and engine temperature gauge. Ralliart Version-R may have sportier gauge faces and a boost gauge.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles or 12 months, depending on driving conditions. Refer to manual for exact specifications.
Timing Belt Replacement:
Critical service item, typically recommended around 60,000-100,000 miles or 5-7 years. The manual will provide the exact interval.
Fluid Specifications
Engine Oil Type:
Synthetic or semi-synthetic 5W-30 or 5W-40 (API SN or equivalent) likely recommended, check manual for exact specification and capacity.
Coolant Type:
Ethylene glycol-based, long-life coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant) with a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4, conforming to FMVSS 116.
Known Issues
Common Wear Items:
As with many turbocharged vehicles, turbocharger longevity and maintenance are key. Clutch wear (manual transmission), suspension components (bushings, ball joints), and ignition coils can be potential wear items.
Potential Electrical Issues:
Minor electrical glitches are possible in any vehicle of this age; the wiring diagrams in the manual are crucial for diagnosis.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi Motors has a long history in motorsport and performance vehicle development, with iconic models like the Lancer Evolution influencing their sporty offerings.
Model Evolution
Colt Lineage:
The Colt nameplate has been used by Mitsubishi for various compact vehicles globally over several generations. The Z20 generation represented a significant redesign for the model.
Ralliart Version:
The 'Ralliart Version-R' designation signifies a performance-oriented variant, often featuring enhanced engine power, sport-tuned suspension, and aggressive styling, drawing inspiration from Mitsubishi's Ralliart motorsports division.
Production
Manufacturing Location:
Primarily manufactured in Japan by Mitsubishi Motors Corporation.
🏆 Awards & Recognition
Recognitions
Motorsport Heritage:
The Ralliart name is synonymous with Mitsubishi's success in rallying, contributing to the brand's performance image.
Safety Awards:
While specific awards for the 2006 Colt Ralliart Version-R are not widely publicized, the Colt platform often received positive marks in its class for safety in various markets.
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