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Mitsubishi Eclipse Spyder 1996-1999 Factory Repair Manual

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This manual covers the Eclipse Spyder, a compact sports convertible produced for the 1996 through 1999 model years. Building on a reputation for performance, the Eclipse Spyder offered a compelling...
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Mitsubishi Eclipse Spyder 1996-1999 Factory Repair ManualMitsubishi Eclipse Spyder 1996-1999 Factory Repair ManualMitsubishi Eclipse Spyder 1996-1999 Factory Repair ManualMitsubishi Eclipse Spyder 1996-1999 Factory Repair Manual
This manual covers the Eclipse Spyder, a compact sports convertible produced for the 1996 through 1999 model years. Building on a reputation for performance, the Eclipse Spyder offered a compelling blend of sporty styling and engaging driving dynamics, sharing its chassis with performance-oriented siblings. Available with a choice of a 2.0L turbocharged engine or a 2.4L naturally aspirated engine, and featuring a convertible body style, this vehicle was designed for those seeking an exhilarating open-air driving experience. Its engineering quality and reliability were hallmarks of offerings during this period, making it a popular choice in its segment. This comprehensive Factory Service Repair Manual provides detailed instructions and specifications for the maintenance, diagnosis, and repair of the Eclipse Spyder. It covers all essential vehicle systems, including engine service and rebuilding, transmission repair for both manual and automatic transmissions, brake systems, suspension, steering, cooling, fuel injection, electrical systems, and the convertible top mechanism. The manual includes step-by-step repair procedures, troubleshooting guides, diagnostic procedures, and detailed electrical wiring diagrams, empowering owners and technicians to maintain the vehicle effectively and ensure its longevity and optimal performance.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse Spyder
Generation:
2nd Generation (1995-1999)
Chassis Code:
D32A / D38A (for Spyder variant)
👋 Introduction
Market Position
Segment:
Compact Sports Convertible
Competitive Analysis
Competitors:
Mazda Miata, Toyota MR2 Spyder, Nissan 240SX Convertible
Key Features
Body Style:
Convertible
Platform:
Shared with the Mitsubishi Lancer Evolution chassis (G63B/4G63 engine variants)
Manual Origin:
Actual Genuine Factory Repair Manual (NOT 3rd Party)
User Benefit:
Empowers owners to perform maintenance and repairs themselves, saving on labor costs.
Searchability:
Searchable PDF allows for quick information retrieval.
Illustrations:
Includes hundreds of pages with illustrations, drawings, and photos.
📋 Manual Details
Coverage Areas
Years Covered:
1996, 1997, 1998, 1999
Trims Covered:
All Styles
Page Count
Estimated Pages:
Hundreds (specific number not provided, but implies extensive coverage)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Complete engine service and repair procedures
Transmission Service:
Complete transmission service and repair (manual and automatic)
Brake System:
Diagnosis, repair, and maintenance of brake systems
Wiring Diagrams:
Detailed electrical system wiring diagrams
Electrical System:
Comprehensive coverage of all electrical components and circuits
Suspension:
Front and rear suspension diagnosis and repair
Periodic Lubrication:
Recommended lubrication points and procedures
Steering:
Steering system diagnosis and repair
Cooling System:
Cooling system maintenance, repair, and troubleshooting
Fuel Injection Fuel System:
Fuel delivery, injection, and fuel system components
Emission System:
Emission control systems and diagnostics
Heater Air Conditioning:
HVAC system diagnosis and repair
Engine Control System:
Engine management and control unit (ECU) diagnostics
Chassis Body:
Chassis and body repair, including convertible top mechanisms
Restraint System:
Airbag and seatbelt system information
Interior:
Interior trim, components, and convertible top operation
Differential Drive:
Drivetrain and differential service
Axle:
Axle and drive shaft service
Procedures Included
General Maintenance:
Routine maintenance procedures and schedules
Troubleshooting:
Advanced troubleshooting guide for diagnosing common and complex issues
Repair Procedures:
Step-by-step repair instructions for all vehicle systems
Rebuild Procedures:
Detailed procedures for engine and transmission rebuilding
Diagnostic Procedures:
All diagnostic procedures for identifying faults
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete overhaul and advanced diagnostics
📊 Manual Specifications
File Format
Format:
PDF
Reader Requirement:
Adobe PDF Reader
Print Quality
Printability:
Fully printable, all pages unrestricted
Resolution:
High Resolution
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.0L DOHC Turbocharged (4G63T), 2.4L SOHC (4G64)
Performance
Horsepower 2.0T:
Approx. 200-210 hp (depending on specific model year and trim)
Torque 2.0T:
Approx. 205-215 lb-ft (depending on specific model year and trim)
Horsepower 2.4L:
Approx. 140-150 hp
Torque 2.4L:
Approx. 145-155 lb-ft
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Recommended Fuel:
Unleaded gasoline (87 octane for 2.4L, 91+ octane for 2.0T)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual
Optional
Optional Transmission:
4-Speed Automatic (with Sportronic on some models)
Features
AWD Availability:
All-Wheel Drive (AWD) typically paired with the 4G63T engine and manual transmission (check specific Spyder models, many were FWD)
📐 Dimensions
Exterior
Length:
Approx. 172.6 inches
Width:
Approx. 69.7 inches
Height:
Approx. 51.2 inches
Wheelbase:
Approx. 100.4 inches
Weights
Curb Weight:
Approx. 3000-3300 lbs (depending on engine and features)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
Not explicitly rated for convertibles by NHTSA in the same way as coupes during this era. Consult specific crash test data if available.
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trims/optional
Passive Features
Airbags:
Driver and Passenger Airbags
Rollover Protection:
Reinforced A-pillars and windshield frame for rollover protection.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player and optional CD player. Speaker configuration varies by trim.
Driver Assistance
Cruise Control:
Standard on most models.
Power Features:
Power windows, power mirrors, power locks (availability varies by trim).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750-7,500 miles or 6-12 months, depending on driving conditions and oil type used (consult manual for specifics).
Timing Belt Replacement:
Recommended every 60,000-90,000 miles or 5-7 years for the 4G63/4G63T engines (critical preventative maintenance).
Fluid Specifications
Engine Oil Type 2.0T:
API SG or SH, SAE 5W-30 or 10W-30 (synthetic recommended)
Engine Oil Type 2.4L:
API SG or SH, SAE 5W-30 or 10W-30
Coolant Type:
Mitsubishi DIANF or equivalent (long-life coolant, typically green)
Transmission Fluid Manual:
GL-4 Gear Oil, SAE 75W-90
Transmission Fluid Automatic:
DIAQueen ATF-SPII or SPIII (check manual for exact specification)
Known Issues
Turbo Lag 4G63T:
Characteristic of the era's turbocharging, though the 4G63 is known for its relatively good response.
Oil Leaks:
Valve cover gaskets, oil pan gaskets, and cam seals can degrade with age.
Suspension Wear:
Ball joints, tie rod ends, and bushings can wear out, particularly if driven hard.
Convertible Top Mechanism:
Hydraulic seals, motors, and fabric wear can be issues with age and use.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi's reputation for performance-oriented vehicles, particularly with the 4G63T engine.
Model Evolution
Second Gen Debut:
The second generation Eclipse launched in 1995, with the Spyder convertible variant following shortly after.
Platform Sharing:
Based on the Mitsubishi global 'CD' platform, shared with other Chrysler Corporation vehicles of the era (as Mitsubishi had a partnership).
Production
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors plant)
🏆 Awards & Recognition
Recognitions
Automotive Journal Reviews:
Praised for its performance, especially the turbocharged models, and attractive styling. Often featured in 'best affordable sports car' lists.
Design Awards:
The second-generation Eclipse, including the Spyder, was generally well-received for its sporty and aggressive styling.
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