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Mitsubishi Eclipse-Spyder 2003-2005 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Spyder Model Years Covered: 2003, 2004, 2005 Codes Chassis Code: D53A (for Spyder) 👋 Introduction Market Position Segment: Compact Sport Convertible Target...
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Mitsubishi Eclipse-Spyder 2003-2005 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse Spyder
Model Years Covered:
2003, 2004, 2005
Codes
Chassis Code:
D53A (for Spyder)
👋 Introduction
Market Position
Segment:
Compact Sport Convertible
Target Audience:
Enthusiasts and DIY mechanics seeking to maintain and repair their Mitsubishi Eclipse Spyder
Competitive Analysis
Competitors:
Ford Mustang Convertible, Chevrolet Camaro Convertible, Toyota Solara Convertible, Pontiac Firebird Convertible
Key Features
Unique Selling Points:
Stylish convertible design, available potent V6 engine, sporty handling, accessible maintenance for owners.
📋 Manual Details
Coverage Areas
Primary Focus:
Repair and Service
Included Sections:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body and Frame, Interior Trim, Maintenance, Diagnostics, Troubleshooting
Page Count
Estimated Pages:
Over 1500 (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine:
Detailed repair procedures, component identification, diagnostic codes, timing belt replacement, cooling system, lubrication system, fuel delivery, ignition system
Transmission:
Manual (5-speed) and Automatic (4-speed INVECS-II) transmission overhaul, fluid specifications, shift control diagnostics, torque converter service
Drivetrain:
Front-wheel drive system, axles, CV joints, differential service
Suspension:
Front McPherson strut, rear multi-link suspension, component replacement, alignment specifications
Steering:
Power steering system, steering rack and pinion, column, alignment procedures
Brakes:
Front and rear disc brakes, ABS system diagnostics and repair, brake fluid specifications, bleeding procedures, parking brake service
Electrical System:
Wiring diagrams, fuse box locations, starter, alternator, battery service, lighting systems, power windows, power seats, convertible top electrical system
HVAC:
Air conditioning system, heater core, climate control diagnostics, refrigerant type and charging procedures
Body And Frame:
Body panel removal and installation, convertible top mechanism repair, chassis specifications, collision repair information
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement
Troubleshooting:
Diagnostic trouble codes (DTCs) with definitions and causes, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major vehicle systems, torque specifications for fasteners, special tool requirements
Diagnostics:
On-board diagnostics (OBD-II) system information, scan tool usage, sensor testing, actuator testing
Component Replacement:
Detailed guides for replacing components like alternators, starters, fuel pumps, brake calipers, suspension arms, and more
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes and inspections to complete engine and transmission overhauls, and in-depth electrical system diagnostics.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable text, printable pages
Print Quality
Printability:
Printable sections for workshop use
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
2.4L 4-cylinder (4G64)
Engine Option 2:
3.0L V6 (6G72)
Performance
4 Cylinder Horsepower:
Approx. 154 hp @ 5500 rpm
4 Cylinder Torque:
Approx. 171 lb-ft @ 4000 rpm
V6 Horsepower:
Approx. 205 hp @ 5500 rpm (non-GTS) / Approx. 210 hp @ 5500 rpm (GTS)
V6 Torque:
Approx. 205 lb-ft @ 4000 rpm (non-GTS) / Approx. 207 lb-ft @ 4000 rpm (GTS)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended, 91+ for optimal performance with V6)
Engine Management
ECU Type:
Proprietary Mitsubishi ECU with OBD-II interface
🔧 Transmission
Standard
Transmission Option 1:
5-Speed Manual
Optional
Transmission Option 2:
4-Speed Automatic (INVECS-II)
Features
Automatic Features:
Sportronic® (manual shift mode)
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 (Refer to manual for specific Mitsubishi specification)
Automatic Transmission Fluid:
Mitsubishi DiaQueen SPII/SPIII or equivalent (Refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 170.5 inches (4330 mm)
Width:
Approx. 70.1 inches (1780 mm)
Height:
Approx. 52.4 inches (1330 mm)
Wheelbase:
Approx. 101.4 inches (2575 mm)
Interior
Seating Capacity:
4
Cargo
Trunk Volume:
Approx. 6.6 cubic feet (with top up)
Weights
Curb Weight:
Approx. 3100-3300 lbs (depending on engine and options)
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Wheel Size:
16-inch or 17-inch alloy wheels
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-Star (Driver), 4-Star (Passenger) for 2003 models
IIHS Side Impact:
Acceptable for 2003 models
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Optional on some V6 models
Passive Features
Airbags:
Driver and Passenger Frontal Airbags, Side Airbags (optional on some trims)
Convertible Top Safety:
Reinforced A-pillars and structural reinforcements for rollover protection.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional Rockford Fosgate premium audio system with subwoofer.
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Power Accessories:
Power windows, power locks, power mirrors, power convertible top.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3.75 months (severe conditions) or 7,500 miles or 7.5 months (normal conditions), refer to manual for exact specification.
Timing Belt Replacement:
Every 60,000 - 90,000 miles or 5-7 years (critical for 4-cylinder engine, refer to manual for exact interval and specific engine type).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 5W-20 (API SN or higher recommended, refer to manual)
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent HOAT, 50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Problems:
Oil consumption in some 4-cylinder engines, potential for aging convertible top hydraulic lines/motors, exhaust manifold cracks (especially V6), wheel bearing noise, automatic transmission shift issues.
Filter Part Numbers
Oil Filter:
MD340548 (example, actual may vary)
Air Filter:
MR497758 (example, actual may vary)
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi has a long history in performance vehicles, including the iconic Lancer Evolution and previous generations of the Eclipse.
Model Evolution
Third Generation Eclipse:
This generation (2000-2005) saw a redesign with a more aggressive styling. The Spyder variant offered the convertible experience based on this platform.
Production
Manufacturing Plant:
Normal, Illinois, USA (for North American market)
Production Years:
2003-2005 for this specific manual's coverage
🏆 Awards & Recognition
Recognitions
Historical Accolades:
The Eclipse line, including the Spyder, has historically been recognized for its sporty styling and performance value in its class. Specific awards for these model years may be limited but it was a popular choice in its segment.
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