Mitsubishi Endeavor 2004-2010 Service Repair Workshop Manual

Normaler Preis: $16.99
Verkaufspreis: $16.99
Normaler Preis
Grundpreis: pro

The Endeavor is a mid-size crossover SUV produced for the 2004 through 2010 model years. Built on a unibody platform, it competed in a segment with popular vehicles like the...

16 people are viewing this right now

Typ: Car

Anbieter:

Art.-Nr: 58645

Stichworte: 2004 2005 2006 2007 2008 2009 2010 Car Cars Endeavor Mitsubishi

Produktvarianten

Beschreibung

The Endeavor is a mid-size crossover SUV produced for the 2004 through 2010 model years. Built on a unibody platform, it competed in a segment with popular vehicles like the Ford Edge and Toyota Highlander. The Endeavor was noted for its powerful V6 engine options, including a 3.5L V6 in earlier models and a larger 3.8L V6 with MIVEC technology introduced in 2006, offering robust performance. Key features included available All-Wheel Drive (AWD), a comfortable ride, and a spacious interior, with some early models offering optional third-row seating. The vehicle was assembled in Normal, Illinois, USA, and received positive safety ratings, including 5-star frontal impact ratings from the NHTSA for many of its production years. This comprehensive Factory Service Manual provides detailed information for the service, repair, troubleshooting, and maintenance of the Endeavor (CS, First Generation) from 2004 to 2010. It covers all major vehicle systems, including engine mechanical and electrical components, fuel and emission control systems, drivetrain, suspension, steering, brakes, and body electricals. The manual also details interior and exterior bodywork, HVAC systems, and includes routine maintenance procedures, diagnostic flowcharts, wiring schematics, and troubleshooting guides. Its purpose is to assist owners, mechanics, and technicians in performing accurate diagnostics and repairs, ensuring the vehicle's optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Endeavor

Applicable Years:

2004, 2005, 2006, 2007, 2008, 2009, 2010

Codes

Chassis Code:

CS (First Generation)

👋 Introduction

Market Position

Positioning:

Mid-size crossover SUV. Competed against vehicles like the Ford Edge, Toyota Highlander, Honda Pilot, and Chevrolet Equinox.

Competitive Analysis

Strengths:

Often praised for its powerful V6 engine, comfortable ride, and spacious interior, especially in early models. Offered a good value proposition.

Key Features

Features:

Available All-Wheel Drive (AWD), optional third-row seating (early models), powerful V6 engine options, spacious cabin.

📋 Manual Details

Coverage Areas

Coverage:

Complete service, repair, troubleshooting, and maintenance for Mitsubishi Endeavor (2004-2010).

Page Count

Page Count Estimate:

Likely over 2000 pages (typical for comprehensive factory service manuals).

Manual Type

Type:

Factory Service Manual / Workshop Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system.

Engine Electrical:

Ignition system, starting system, charging system, engine control module (ECM), sensors, actuators, diagnostic trouble codes (DTCs).

Emission Control:

Catalytic converter, oxygen sensors, EVAP system, EGR system, emissions-related diagnostic procedures.

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel lines, fuel pressure regulator, fuel filter, EFI system.

Drivetrain Clutch:

Clutch assembly, release bearing, clutch hydraulics (if applicable).

Drivetrain Manual Transaxle:

Manual transaxle overhaul, internal components, gear shifting mechanisms, fluid specifications.

Drivetrain Automatic Transaxle:

Automatic transaxle diagnosis, repair, overhaul, valve body, torque converter, ATF specifications.

Drivetrain Driveshaft Axles:

Driveshaft components, CV joints, half-shafts, wheel bearings, differential service.

Suspension System:

Front and rear suspension components, struts, shocks, control arms, bushings, springs, alignment specifications.

Steering System:

Power steering pump, steering rack, tie rods, steering column, alignment procedures, fluid specifications.

Restraint System:

Airbag system, seat belts, SRS module, diagnostic and repair procedures.

Brake System:

Front and rear brakes (disc/drum), ABS system, brake fluid specifications, bleeding procedures, component replacement.

Body Interior Exterior:

Body panel removal and installation, doors, hood, trunk, glass, interior trim, upholstery, weatherstripping.

Body Electrical System:

Lighting systems, power windows, power locks, mirrors, wipers, horn, instrument cluster, interior lighting, exterior lighting.

HVAC System:

Air conditioning system, heater, ventilation, blower motor, evaporator, condenser, refrigerant handling, cabin filter replacement.

Procedures Included

Maintenance:

Routine maintenance tasks such as oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.

Troubleshooting:

Systematic diagnostic procedures for identifying and resolving common and complex vehicle issues, including fault code interpretation.

Repair:

Step-by-step instructions for component removal, repair, and reinstallation, covering major vehicle systems.

Diagnostics:

Detailed diagnostic flowcharts, wiring schematics, and specifications for pinpointing faults.

Wiring Schematics:

Comprehensive electrical wiring diagrams for all vehicle systems, crucial for electrical troubleshooting.

Technical Depth

Depth:

Covers everything from basic preventive maintenance to complete engine and transmission overhauls, including detailed electrical diagnostics and bodywork.

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Print Quality

Printability:

Printable (individual pages or entire manual).

Binding Type

Binding Type:

N/A (Digital Format - PDF)

Paper Type

Paper Type:

N/A (Digital Format - PDF)

Software Requirements

Software:

Adobe Acrobat Reader or compatible PDF viewer.

Compatibility

Operating Systems:

Compatible with all versions of Windows and Mac.

⚙️ Engine Specifications

Primary Engine

Engine Code Displacement 1:

6G72 V6, 3.5L SOHC MPI (2004-2005)

Horsepower Torque 1:

Approximately 215-225 hp and 235-245 lb-ft torque.

Engine Code Displacement 2:

6G75 V6, 3.8L SOHC MIVEC MPI (2006-2010)

Horsepower Torque 2:

Approximately 230-235 hp and 255-260 lb-ft torque.

Performance

Engine Layout:

V-engine

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI) with Electronic Fuel Injection (EFI).

Fuel Type:

Unleaded gasoline

🔧 Transmission

Standard

Automatic Transaxle:

4-speed automatic (early models), 5-speed automatic with INVECS-II (later models).

Optional

Manual Transaxle:

No manual transmission offered for the Endeavor in North America.

Features

Drivetrain:

Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional.

📐 Dimensions

Exterior

Length:

Approximately 192.4 inches (4887 mm)

Width:

Approximately 76.0 inches (1930 mm)

Height:

Approximately 67.1 inches (1704 mm)

Wheelbase:

Approximately 113.0 inches (2870 mm)

Weights

Curb Weight:

Approximately 4,100 - 4,300 lbs (1860 - 1950 kg) depending on configuration.

🛡️ Safety Features

Ratings

NHTSA Frontal Impact:

5-Star (Driver & Passenger) for 2004-2005 models.

IIHS Side Impact:

Good (for models tested).

Active Features

Standard Anti-lock Braking System (ABS).

Traction Control:

Available Traction Control System (TCS).

Electronic Stability:

Available Electronic Stability Control (ESC) or Active Stability Control (ASC).

Passive Features

Airbags:

Front dual-stage airbags, front side-impact airbags, available full-length side curtain airbags.

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player, optional Rockford Fosgate premium audio system, available in-dash CD changer. Some models featured rear-seat entertainment systems.

Driver Assistance

Camera Options:

Some later models offered a rearview camera.

Connectivity

Bluetooth:

Bluetooth connectivity was an optional feature on later models.

🔧 Maintenance

Service Intervals Oil

Oil Change Interval:

Typically every 5,000 to 7,500 miles or 6 months, whichever comes first. Refer to manual for specific recommendations based on driving conditions.

Service Intervals Filters

Air Filter Replacement:

Inspect every 15,000 miles, replace as needed (typically 30,000 miles).

Cabin Air Filter Replacement:

Inspect annually, replace as needed (typically 15,000-30,000 miles).

Fluid Specifications Engine

Engine Oil Type:

SAE 5W-30 is commonly recommended. Check owner's manual for exact specification (e.g., API service category).

Engine Oil Capacity:

Approximately 4.5 - 5.0 quarts (4.3 - 4.7 liters) with filter change for 3.5L and 3.8L engines. Verify in manual.

Fluid Specifications Transmission

Automatic Transaxle Fluid Type:

Mitsubishi Diamond SP-III or equivalent ATF. Crucial to use the correct type.

Automatic Transaxle Fluid Capacity:

Approximately 9.0 - 9.5 quarts (8.5 - 9.0 liters) for a drain and fill. Overhaul capacity is higher. Verify in manual.

Fluid Specifications Coolant

Coolant Type:

Long-life coolant (e.g., red or pink ethylene glycol-based). Use 50/50 mixture with distilled water.

Fluid Specifications Power Steering

Power Steering Fluid Type:

ATF SP-III or specified power steering fluid. Verify in manual.

Fluid Specifications Brake

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid. Always use fresh fluid from a sealed container.

Known Issues

Common Issues:

Transmission issues (slipping, shifting problems, especially on earlier models), power steering pump leaks, occasional engine mount wear, ABS sensor failures, and door lock actuator failures.

Timing Belt Vs Chain:

Both the 3.5L and 3.8L V6 engines utilize a timing chain, which generally does not require periodic replacement like a timing belt. However, tensioners and guides can wear over time.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

Mitsubishi Motors is a Japanese multinational automotive manufacturer with a long history dating back to 1917. Known for its diverse product range and motorsports heritage.

Model Evolution

Endeavor First Gen:

The Mitsubishi Endeavor was introduced for the 2004 model year as Mitsubishi's entry into the mid-size crossover SUV segment. It was built on a unibody platform shared with other Mitsubishi vehicles. A significant update occurred for the 2006 model year, introducing the larger 3.8L V6 engine and other refinements.

Production

Assembly Location:

Normal, Illinois, USA (Diamond-Star Motors plant).

Production Years

Production Span:

2003-2011 (for model years 2004-2011).

🏆 Awards & Recognition

Recognitions

Safety Awards:

Received 5-star safety ratings from the NHTSA for frontal impact in many of its production years, highlighting its structural integrity.