Target Audience:
Owners and technicians seeking to perform comprehensive maintenance and repairs on Mitsubishi Lancer Evolution IV and V models.
Manual Authenticity:
Actual Genuine Repair Service Factory Manuals, not third-party publications.
Instructional Method:
Step-by-step instructions, detailed illustrations, notes, cautions, and warnings.
User Friendliness:
Designed for ease of use, allowing owners to make informed repair and maintenance decisions.
Cost Savings:
Potential to save $50-$60 per hour on shop labor costs by performing work independently.
Engine Service And Repair:
Detailed procedures for maintenance, troubleshooting, and repair of the engine.
Transmission Service And Repair:
Comprehensive coverage for manual and potentially automatic transmission systems.
Brake System:
In-depth information on brake components, diagnosis, and repair.
Wiring Diagrams:
Detailed electrical wiring schematics for all vehicle systems.
Electrical System:
Diagnosis and repair of all electrical components and circuits.
Suspension And Steering:
Procedures for servicing and repairing suspension and steering mechanisms.
Cooling System:
Maintenance and repair of the engine cooling system.
Fuel Injection And Fuel System:
Detailed coverage of fuel delivery and injection systems.
Emission Control System:
Information on emission control components and troubleshooting.
HVAC System:
Service and repair procedures for the heating, ventilation, and air conditioning system.
Engine Control System:
Details on ECU diagnostics and control strategies.
Chassis And Body:
Information on structural components, body panels, and chassis repair.
Restraint System:
Coverage of airbags and seatbelt systems.
Interior Components:
Procedures for servicing interior trim and components.
Differential And Drive Axles:
Detailed coverage of drivetrain components including differentials and axles.
Periodic Lubrication:
Specific lubrication points and schedules.
General Maintenance:
Procedures for routine checks, fluid changes, and inspections.
Troubleshooting:
Advanced diagnostic guides for identifying and resolving common and complex issues.
Repair Procedures:
Step-by-step repair instructions for virtually all vehicle systems.
Rebuilding Procedures:
Comprehensive guidance for engine, transmission, and other major component rebuilds.
Diagnostics:
Detailed diagnostic strategies for all vehicle systems.
Depth Of Information:
Highly detailed, factory-level technical information for professional technicians and advanced enthusiasts.
Coverage Completeness:
Covers all styles and variants of the specified models.
Engine Type:
4G63 (DOHC, 16-valve, turbocharged inline-4)
Displacement:
2.0 Liters (1997 cc)
Horsepower Evo Iv:
Approx. 276-280 PS (272-276 hp) at 6,500 rpm (Japanese domestic market 'gentlemen's agreement' limit)
Torque Evo Iv:
Approx. 350 Nm (258 lb-ft) at 3,000 rpm
Horsepower Evo V:
Approx. 280 PS (276 hp) at 6,500 rpm (Japanese domestic market 'gentlemen's agreement' limit); some export models may have slightly higher outputs.
Torque Evo V:
Approx. 373 Nm (275 lb-ft) at 3,000 rpm
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded premium gasoline (Octane rating appropriate for turbocharged engines)
ECU Type:
Engine Control Unit (ECU) with advanced management for turbocharging and engine parameters.
Length Evo Iv:
Approx. 4,350 mm (171.3 in)
Width Evo Iv:
Approx. 1,770 mm (69.7 in)
Height Evo Iv:
Approx. 1,415 mm (55.7 in)
Wheelbase Evo Iv:
Approx. 2,600 mm (102.4 in)
Length Evo V:
Approx. 4,360 mm (171.7 in)
Width Evo V:
Approx. 1,770 mm (69.7 in)
Height Evo V:
Approx. 1,415 mm (55.7 in)
Wheelbase Evo V:
Approx. 2,600 mm (102.4 in)
Curb Weight:
Approx. 1,400-1,450 kg (3,086-3,197 lb) depending on specification.
Safety Ratings:
Specific crash test ratings for this era may vary by region. Emphasis on chassis rigidity and driver control for active safety.
Active Safety Features:
Advanced All-Wheel Drive system (ACD, AYC), powerful braking system, responsive steering.
Passive Safety Features:
Reinforced chassis, airbags (driver and passenger), seatbelt pre-tensioners.
Infotainment System:
Basic factory audio systems (radio/cassette or CD player) were standard, with options for upgraded sound systems. No advanced infotainment features as understood today.
Driver Assistance Features:
Limited by modern standards. Key 'assist' features are the AWD system, ACD, and AYC, focused on performance handling.
Connectivity Features:
None
Oil Change Interval:
Typically 5,000-7,500 km (3,000-5,000 miles) or 6 months, under performance driving conditions, more frequent changes are recommended.
Timing Belt Replacement:
Refer to manual for specific interval, typically around 80,000-100,000 km (50,000-60,000 miles) for the 4G63 engine.
Engine Oil Specification:
Refer to manual for exact viscosity (e.g., 10W-40 or 5W-40 synthetic often recommended for performance). API SG or higher.
Transmission Fluid Specification:
Refer to manual for specific type (e.g., SAE 75W-90 GL-4/GL-5 synthetic for manual transmission).
Differential Fluid Specification:
Refer to manual for specific type (e.g., SAE 75W-90 synthetic for center and rear differentials).
Coolant Specification:
Ethylene glycol-based coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent).
Common Issues:
Turbocharger wear, piston ring issues (especially if heavily modified or neglected), clutch wear, AYC pump failure, minor electrical gremlins.
Brand Focus:
Mitsubishi Motors has a strong heritage in motorsport, particularly rallying, with the Lancer Evolution line being a direct beneficiary and icon of this legacy.
Evolution Iv Introduction:
Introduced in August 1996, featuring a significantly revised chassis, a new 4G63 engine with twin-scroll turbocharger, and advanced AYC system.
Evolution V Introduction:
Introduced in January 1998, it featured wider track, larger wheels and tires, revised suspension geometry, improved engine internals, and an enhanced AYC system.
Production Location:
Japan
