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Mitsubishi Evolution X Evo 10 2008-2010 Full Service Repair Manual

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The Mitsubishi Lancer Evolution X (Evo 10) is a high-performance compact sedan, chassis code CZ4A, built on the GS platform. Produced for the 2008, 2009, and 2010 model years, this...
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Mitsubishi Evolution X Evo 10 2008-2010 Full Service Repair ManualMitsubishi Evolution X Evo 10 2008-2010 Full Service Repair ManualMitsubishi Evolution X Evo 10 2008-2010 Full Service Repair Manual
The Mitsubishi Lancer Evolution X (Evo 10) is a high-performance compact sedan, chassis code CZ4A, built on the GS platform. Produced for the 2008, 2009, and 2010 model years, this vehicle is renowned for its rally-bred heritage and exceptional handling capabilities. It features a potent 2.0L 4B11T MIVEC turbocharged inline-4 engine, delivering approximately 291 horsepower and 300 lb-ft of torque. Key performance technologies include the advanced S-AWC (Super All-Wheel Control) system, incorporating ACD, AYC, ASC, and Sport ABS, providing unparalleled traction and dynamic control across various surfaces. The Evo 10 offers a choice between a 6-speed manual transmission or a 6-speed TC-SST automatic, further enhancing its appeal to driving enthusiasts and motorsport participants. This comprehensive English language Full Service Repair Manual is designed to assist owners, technicians, and mechanics in maintaining and repairing the Mitsubishi Lancer Evolution X. It covers a vast array of systems and procedures, including detailed information on the engine, transmissions (manual and TC-SST), S-AWC drivetrain, suspension, brakes, steering, and the complete electrical system. The manual provides step-by-step instructions for scheduled maintenance, troubleshooting common issues, complex repair procedures, and component installations. With over 2500 pages of content, it includes critical technical specifications, torque values, diagnostic procedures, and detailed schematics, ensuring accurate and efficient service for this performance-oriented vehicle.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X (Evo 10)
Years Covered By Manual:
2008, 2009, 2010
Codes
Chassis Code:
CZ4A
Platform:
Mitsubishi GS platform
👋 Introduction
Market Position
Segment:
Performance Compact Sedan / Rally Homologation Special
Target Audience:
Enthusiast drivers, motorsport participants, owners seeking detailed self-maintenance capabilities
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Mazda Mazdaspeed 3, Volkswagen Golf GTI, Ford Focus RS (later models)
Key Features
Performance Focus:
Engineered for high performance, handling, and motorsport applications.
All Wheel Drive:
Advanced S-AWC system offering superior traction and handling dynamics.
Engine Technology:
2.0L MIVEC Turbocharged engine with robust construction for performance.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Manual
Language:
English
Format:
Digital (likely PDF)
Page Count
Estimated Page Count:
Over 2500 pages (typical for comprehensive manuals)
📖 Manual Coverage
Systems Covered
Engine:
4B11T MIVEC Turbocharged Inline-4
Transmission:
6-speed Manual (RM01A), 6-speed TC-SST (Twin Clutch-Sportronic Shift) Automatic
Drivetrain:
S-AWC (Super All-Wheel Control) system, ACD (Active Center Differential), AYC (Active Yaw Control), ASC (Active Stability Control), Sport ABS
Suspension:
Front MacPherson struts, Rear multi-link independent suspension
Brakes:
Front: Brembo 4-piston calipers with 350mm vented discs. Rear: Brembo 2-piston calipers with 330mm vented discs.
Steering:
Hydraulic Power Steering (HPS)
Electrical System:
Full wiring diagrams, ECU, sensors, lighting, ignition, charging system
Body And Chassis:
Body panel removal, structural repair, interior trim, doors, glass
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis and repair
Fuel System:
Fuel injection, fuel pump, fuel filter, evaporative emission control
Cooling System:
Radiator, water pump, thermostat, cooling fan diagnosis and repair
Exhaust System:
Catalytic converter, mufflers, exhaust manifold, turbocharger exhaust housing
Turbocharger:
Garrett GT3076R based turbocharger (stock), wastegate, intercooler system
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting for all major systems
Repair:
Engine overhaul, transmission rebuilds, suspension component replacement, brake caliper overhauls, electrical component repair
Installation:
Component replacement procedures (e.g., turbocharger, injectors, clutch, shocks)
Diagnostics:
OBD-II diagnostics, specific sensor testing, ECU testing, fuel pressure testing
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.
Diagrams Included:
Detailed schematics for electrical systems, hydraulic systems, and mechanical assemblies.
Torque Specifications:
Includes critical torque values for engine, transmission, suspension, and chassis components.
Special Tools:
Lists and describes any specialized tools required for specific procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF for quick information retrieval.
Printability:
Printable pages for workshop use.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4B11T
Configuration:
2.0L Inline-4, DOHC, 16-valve, Turbocharged, Intercooled
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
9.0:1
Performance
Horsepower:
Approx. 291 hp @ 6500 rpm (US Spec)
Torque:
Approx. 300 lb-ft @ 3500 rpm (US Spec)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Cooling System
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent silicate-free, long-life coolant)
Lubrication System
Oil Type:
SAE 0W-30 or 5W-30 Synthetic Motor Oil (API SN, ILSAC GF-5 or higher)
Oil Capacity:
Approx. 5.8 US quarts (5.5 liters) with filter change
Oil Filter Part Number:
MD341147 (Example, verify for specific model year)
🔧 Transmission
Standard
Type:
6-speed Manual (RM01A)
Optional
Type:
6-speed TC-SST (Twin Clutch-Sportronic Shift) Automatic with Paddle Shifters
Features
Tc Sst Modes:
Normal, Sport, Super Sport modes
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5 gear oil (e.g., Mitsubshi DiaQueen MPG Super) - Check manual for viscosity
Tc Sst Fluid:
Specialized Wet Clutch Pack Fluid (e.g., DiaQueen SSTF-III)
📐 Dimensions
Exterior
Length:
Approx. 177.4 inches (4505 mm)
Width:
Approx. 71.3 inches (1810 mm)
Height:
Approx. 57.9 inches (1470 mm)
Wheelbase:
Approx. 104.7 inches (2660 mm)
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Tire Size Stock:
245/40R18 (GSR/MR trims)
Weights
Curb Weight:
Approx. 3417 lbs (1550 kg) for GSR, Approx. 3571 lbs (1620 kg) for MR
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (2008 Model Year)
IIHS Front Offset:
Good (2008 Model Year)
Active Features
Traction Control:
Yes (ASC - Active Stability Control)
ABS:
Yes (Sport ABS with EBD and Brake Assist)
Electronic Brakeforce Distribution:
Yes (EBD)
Brake Assist:
Yes
Passive Features
Airbags:
Front, Side, Curtain Airbags
Seatbelts:
3-point front and rear seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Available Rockford Fosgate premium sound system, CD/MP3 player, AM/FM radio, auxiliary input.
Navigation:
Optional touch-screen navigation system.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Bluetooth:
Available Bluetooth hands-free phone system and audio streaming.
Performance Tech
S Awc Modes:
Adjustable modes for tarmac, gravel, and snow (Tarmac, Gravel, Snow) affecting ACD, AYC, ASC, and power steering response.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months (whichever comes first), especially under severe driving conditions. Every 7,500 miles (12,000 km) or 12 months for normal driving. Check manual for specifics.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed. More frequent replacement recommended in dusty conditions.
Spark Plug Replacement:
Approx. 30,000-45,000 miles (48,000-72,000 km), depending on plug type and driving style. Iridium plugs recommended.
Timing Belt Replacement:
The 4B11T uses a timing chain, not a belt. Lifelong component, but inspect tensioner and guides.
Coolant Flush:
First flush at 105,000 miles (168,000 km) or 7 years, then every 52,500 miles (84,000 km) or 5 years thereafter.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (check manual for specific type and specification for performance braking systems).
Power Steering Fluid:
Mitsubishi ATF-SP III or equivalent Dexron III/Mercon fluid.
Transfer Case Fluid:
Mitsubishi Genuine Gear Oil (e.g., DiaQueen GL-5 75W-85)
Rear Differential Fluid:
Mitsubishi Genuine Gear Oil (e.g., DiaQueen GL-5 75W-85)
Known Issues
Engine Wear:
Excessive oil consumption can occur if not maintained, potential for turbocharger wear with poor oil quality or high mileage.
Tc Sst Issues:
Can be sensitive to fluid degradation and requires specific maintenance. Clutches can wear over time, particularly with aggressive driving.
Electrical Gremlins:
Some owners report minor electrical issues, often related to sensor failures or wiring harness issues, especially in higher mileage vehicles.
Susceptibility To Damage:
Low ground clearance and performance-oriented suspension can make it susceptible to damage from potholes and rough roads.
📚 Vehicle History
Brand Heritage
Rally Roots:
Direct lineage from Mitsubishi's dominant World Rally Championship (WRC) Lancer Evolutions.
Model Evolution
Tenth Generation:
Represented a significant redesign over the Evolution IX, moving to a wider platform and incorporating new technologies.
Engine Development:
Transition from the 4G63T to the all-new aluminum-block 4B11T, offering improved power-to-weight ratio and emissions.
Production
Production Years For This Generation:
2007-2015 (Globally)
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
🏆 Awards & Recognition
Recognitions
Performance Awards:
Consistently praised by automotive media for its handling, performance, and rally-bred capabilities.
Ratings
Handling Reviews:
Often cited as one of the best-handling cars in its class during its production years.
Certifications
Motorsport Homologation:
Developed to meet homologation requirements for Group N rallying.
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